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1.
Heliyon ; 10(14): e34729, 2024 Jul 30.
Artículo en Inglés | MEDLINE | ID: mdl-39149008

RESUMEN

The main aim of this study was to determine key factors that regulate fire-retardant effectiveness of intumescent coatings comprising of ammonium polyphosphate, melamine, pentaerythritol, polymer binder. Fulfillment of the research objectives resulted in the development of a coating with R120 fire resistance. The expected service life of the coating is at least 15 years when applied at Z2 type of environmental conditions (indoor use). It was established that in order to provide fire resistance of around R30 it is advisable to use the styrene-acrylic polymers as binders for both water-based and organic-based intumescent systems. The ratio of target components ammonium polyphosphate/melamine/pentaerythritol in such systems should be close to 2/1/1. The coating thickness is to be 0.4-0.5 mm. To achieve higher fire resistance (R60 or more) the coating should include a vinyl acetate derivative as a binder (copolymers with ethylene or vinylversatate). Target components ratio in this case is to be close to 3.5/1/1.5, while the coating thickness should be kept at 1.6-1.8 mm. If the required class of fire resistance is above R120, coating thickness is usually to be kept above 3.5 mm. In order to achieve higher fire resistance, it is advisable to use nano-clay additives and reinforcing fibers in intumescent compositions. The obtained results were used in the development of intumescent coating, which is produced industrially and provides over R120 fire resistance of steel, which was confirmed in standardized full-scale fire tests.

2.
Polymers (Basel) ; 16(15)2024 Aug 05.
Artículo en Inglés | MEDLINE | ID: mdl-39125255

RESUMEN

Ammonium polyphosphate (APP) and self-made nickel phytate (PANi) were used as modified materials to prepare green biomass rigid polyurethane foam (RPUF). The flame retardancy, thermal stability, smoke toxicity and mechanical properties of the modified RPUF were investigated by limiting oxygen index (LOI), a cone calorimetry (CONE) test, thermogravimetric analysis and a compression test. The results showed that the RPUF with 10 wt% APP (PANi/APP10) had the highest LOI of 26.5%. Its peak heat release rate (PHRR) and total heat release (THR) were reduced by 29.64% and 24.05% compared with PANi/APP0 without APP. And its smoke production rate (SPR) and total smoke release (TSR) decreased by 33.14% and 19.88%, respectively. Compared with pure RPUF, the compressive strength of PANi/APP10 was increased by 50%, mainly because APP itself was an ultra-fine powder, which was better compatible with the matrix and improved the hardness of the material. The results showed that the synergistic effect of the gas phase and the condensed phase mechanism could effectively improve the flame-retardant effect. The current research results provided a new strategy for the preparation of green and low-toxicity RPUF.

3.
Sci Rep ; 14(1): 17340, 2024 Jul 28.
Artículo en Inglés | MEDLINE | ID: mdl-39069537

RESUMEN

The concept of sustainable development has led to a growing research interest in bio-based flame-retardant polyurethane foams. These foams offer environmentally friendly, sustainable, and flame-retardant raw materials for the construction, automotive, and furniture industries. The 15 wt% soybean oil-based polyol rigid polyurethane foams (RPUF-S3A20B system) were modified with 20 wt% ammonium polyphosphate (APP) and homemade magnesium borate hydroxide (MgBO2(OH)). Thermogravimetric analysis, pyrolysis kinetic analysis, limiting oxygen index (LOI) test, cone calorimetry (CONE), morphological analysis, and smoke density (Ds) were employed to investigate the impact of MgBO2(OH) on the thermal stability and flame-retardant properties of the RPUF-S3A20B system. The results indicated that RPUF-S3A20B12.5 with 12.5 wt% MgBO2(OH) had better thermal stability and higher activation energy. In addition, its LOI was increased by 3.1% compared to RPUF-S3A20 without MgBO2(OH). The peak heat release rate (PHRR) and total heat release rate (THR) of RPUF-S3A20B12.5 at a radiant flux of 25 kW/m2 were reduced by 45.8% and 35.0% compared with RPUF-S3A20. RPUF-S3A20B12.5 demonstrated the lowest smoke density (17.4 and 17.5) and highest light transmission (73.9% and 73.7%) in both flameless and flame conditions, indicating superior flame-retardant and smoke-suppression properties. These findings offered valuable insights for further research on synergistic flame-retardant systems in bio-based polyurethane foams.

4.
Front Plant Sci ; 15: 1407984, 2024.
Artículo en Inglés | MEDLINE | ID: mdl-38882568

RESUMEN

Introduction: Improvement of root architecture is crucial to increasing nutrient acquisition. Methods: Two pot experiments were conducted to investigate the effects of different concentrations of urea ammonium nitrate solution (UAN) and ammonium polyphosphate (APP) on lettuce root architecture and the relationship between roots and nitrogen (N) and phosphorus (P) absorption. Results: The results showed that lettuce yield, quality, and root architecture were superior in the APP4 treatment compared to other P fertilizer treatments. The N480 treatment (480 mg N kg-1 UAN) significantly outperformed other N treatments in terms of root length, root surface area, and root volume. There were significant quantitative relationships between root architecture indices and crop uptake of N and P. The relationships between P uptake and root length and root surface area followed power functions. Crop N uptake was significantly linearly related to the length of fine roots with a diameter of <0.5 mm. Conclusion and discussion: The length of fine roots played a more prominent role in promoting N absorption, while overall root size was more important for P absorption. APP has a threshold of 9.3 mg P kg-1 for stimulating the root system. Above this threshold, a rapid increase in root absorption of P. UAN can promote extensive growth of fine roots with a diameter less than 0.5 mm. Applying appropriate rates of APP and limiting UAN application to less than 400 mg N kg-1 can improve root architecture to enhance N and P absorption by lettuce. These results highlight a new possibility to improve nutrients use efficiency while maintaining high yields.

5.
Int J Biol Macromol ; 269(Pt 2): 132141, 2024 Jun.
Artículo en Inglés | MEDLINE | ID: mdl-38723809

RESUMEN

To enhance the flame retardancy and mechanical performance of PLA, a polyelectrolyte complex predicated on lignin was obtained by electrostatic mutual adsorption of ammonium polyphosphate (APP), polyethyleneimine (PEI), and copper ions as raw materials. The FT-IR spectra and EDX analysis confirmed the successful synthesis of a lignin-based flame retardant hybrid (APL-Cu2+) containing copper, phosphorus, and nitrogen elements. The combustion test results showed that the peak heat release rate and total heat release of the PLA composite containing 12 wt% APL-Cu2+ were decreased by 15.1 % and 18.2 %, respectively, as compared to those of pure PLA. The char residue morphology observation revealed that the addition of APL-Cu2+ could promote the formation of a highly dense and stable graphitized char layer, while TG-MS detected the emission of refractory gases such as ammonia gas, carbon dioxide, and water during combustion. The strong hydrogen bonding between APL-Cu2+ and the PLA matrix kept the composite maintaining good strength and toughness. The tensile strength and impact strength of PLA/6APL-Cu2+ increased by 4.73 % and 65.71 %, respectively, due to its high crystallinity and good interfacial compatibility. This work provides a feasible method to develop biobased flame retardant hybrids for PLA composites with better fire safety and improved mechanical properties.


Asunto(s)
Cobre , Retardadores de Llama , Lignina , Poliésteres , Lignina/química , Cobre/química , Poliésteres/química , Incendios/prevención & control , Fenómenos Mecánicos , Resistencia a la Tracción , Espectroscopía Infrarroja por Transformada de Fourier , Polietileneimina/química
6.
Polymers (Basel) ; 15(21)2023 Oct 24.
Artículo en Inglés | MEDLINE | ID: mdl-37959891

RESUMEN

In this study, flame-retardant poly (butylene succinate) (PBS) composites were developed utilizing a bio-based intumescent flame retardant (IFR) system. Water hyacinth fiber (WHF) was used as a bio-based carbon source, while ammonium polyphosphate (APP) served as both an acid source and a blowing agent. Effects of WHF:APP weight ratio and total IFR content on the thermal stability and flammability of WHF/APP/PBS composites were investigated. The results demonstrated that the 15WHF/30APP/PBS composite with a WHF to APP ratio of 1:2 and a total IFR content of 45 wt% had a maximum limiting oxygen index (LOI) value of 28.8% and acquired good flame retardancy, with a UL-94 V-0 rating without polymer-melt dripping. Additionally, its peak heat release rate (pHRR) and total heat release (THR) were, respectively, 53% and 42% lower than those of the neat PBS. Char residue analysis revealed that the optimal WHF:APP ratio and total IFR content promoted the formation of a high graphitized intumescent char with a continuous and dense structure. In comparison to the neat PBS, the tensile modulus of the 15WHF/30APP/PBS composite increased by 163%. Findings suggested the possibility of employing WHF, a natural fiber, as an alternative carbon source for intumescent flame-retardant PBS composites.

7.
Waste Manag ; 170: 1-7, 2023 Oct 01.
Artículo en Inglés | MEDLINE | ID: mdl-37531740

RESUMEN

Due to developments in European legislation, several halogenated flame retardants are banned due to their toxicity, and the use of phosphor-based flame retardants in plastics is increasing. A revision of ammonium polyphosphate (APP) flame retardant revealed that it is an eye irritant and toxic, thus posing a health issue. Hence APP identification is needed for enabling safe recycling of plastic waste streams. Herein an industrial in-line method for quantitative estimation of APP in low density polyethylene (LDPE) and polypropylene (PP) is demonstrated, by using an industrial hyperspectral imaging system (955 to 1700 nm) and principal component analysis (PCA). Spectra of plastic samples with varying concentrations of APP were applied to build and calibrate a quantitative determination method. PCA and band area ratios (of selected bands) were made and fitted with continuous functions for concentration determination. The plastic samples were characterised by elemental analysis, attenuated total reflection, differential scanning calorimetry, and thermogravimetric analysis. The PCA model outperforms the band area ratio model and predicts APP concentrations between 24.3 and 1.5 wt% in LDPE (R2 = 0.98) and 20.0 and 1.7 wt% in PP (R2 = 0.97). Unknown samples with APP ranging from 23.7 to 2.7 wt% in LDPE and from 18.6 to 2.3 wt% in PP were predicted and correlated to the actual concentrations. The proposed approach is valuable for the plastic recyclers and waste management industries where inline concentration determination of flame retardants is key.

8.
Polymers (Basel) ; 15(13)2023 Jun 27.
Artículo en Inglés | MEDLINE | ID: mdl-37447485

RESUMEN

Epoxy vitrimers appear as a promising alternative to common epoxy thermoset composites. Nevertheless, the possibilities of applying these materials are limited due to their high flammability which may cause high fire risks. To date, the flame-retardant epoxy vitrimer systems reported in the literature almost all rely on intrinsic flame retardancy to achieve high fire safety; however, the complex and expensive synthesis process hinders their large-scale application. In this work, disulfide-based epoxy vitrimer (EPV) was fabricated with 4, 4'-dithiodianiline as the curing agent, and microencapsulated ammonium polyphosphate (MFAPP) was employed as a potential additive flame retardant to improve their fire retardancy. As a comparative study, common epoxy (EP) composites were also prepared using 4,4'-diaminodiphenylmethane as the curing agent. The results showed that the introduction of dynamic disulfide bonds led to a reduction in the initial thermal decomposition temperature of EPV by around 70 °C compared to EP. Moreover, the addition of 7.5 wt.% of MFAPP endowed EP with excellent fire performance: the LOI value was as high as 29.9% and the V-0 rating was achieved in the UL-94 test (3.2 mm). However, under the same loading, although EPV/MFAPP7.5% showed obvious anti-dripping performance, it did not reach any rating in the UL-94 test. The flame-retardant mechanisms in the condensed phase were evaluated using SEM-EDS, XPS, and Raman spectroscopy. The results showed that the residue of EPV/MFAPP7.5% presented numerous holes during burning, which failed to form a continuous and dense char layer as a physical barrier resulting in relatively poor flame retardancy compared to EP/MFAPP7.5%.

9.
Materials (Basel) ; 16(11)2023 May 23.
Artículo en Inglés | MEDLINE | ID: mdl-37297028

RESUMEN

Developing flame-retarded styrene-acrylic emulsion (SAE) based damping composites is a challenging task because of their very high flammability. A promising approach is the synergistic combination of expandable graphite (EG) and ammonium polyphosphate (APP). In this study, the surface modification of APP was modified by commercial titanate coupling agent ndz-201 through ball milling, and the SAE-based composite material was prepared with SAE and different ratios of modified ammonium polyphosphate (MAPP) and EG. The surface of MAPP was successfully chemically modified by NDZ-201 through scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction analysis (XRD), Energy Dispersion Spectroscopy (EDS), and contact angle. The effects of different ratios of MAPP and EG on the dynamic and static mechanical properties and flame retardancy of composite materials were explored. The results showed that when MAPP:EG = 1:4, the limiting oxygen index (LOI) of the composite material was 52.5%, and the vertical burning test (UL-94) was at the V0 level. Its LOI increased by 141.9% compared to the composite materials without flame retardant. The optimized formulation of MAPP and EG in SAE-based damping composite materials showed a significant synergistic effect on the flame retardancy of the composite material.

10.
Polymers (Basel) ; 15(9)2023 Apr 27.
Artículo en Inglés | MEDLINE | ID: mdl-37177219

RESUMEN

It is challenging to improve the water resistance, flame retardancy, mechanical performance, and balance of halogen-free flame-retardant polypropylene (PP) composites. For this purpose, a linear vinyl polysiloxane (PD) was synthesized and then self-crosslinked under benzoyl peroxide to prepare surface-coated ammonium polyphosphate (APP@PD). Apparently, this linear vinyl polysiloxane self-crosslinking coating strategy was completely different from the commonly used sol-gel-coated APP with silane monomers. After coating, the water contact angles (WCA) of APP and APP@PD were 26.8° and 111.7°, respectively, showing high hydrophobicity. More importantly, PP/APP@PD/dipentaerythritol (DPER) showed a higher limiting oxygen index (LOI) and better UL-94 V-0 rate in comparison with PP/APP/DPER composites. After water immersion at 70 °C for 168 h, only PP/APP@PD/DPER kept the UL-94 V-0 rate and lowered the deterioration of the LOI, reflecting the better water-resistance property of APP@PD. Consistently, the cone calorimeter test results displayed a 26.2% and 16.7% reduction in peak heat release rate (PHRR) and total smoke production (TSP), respectively. Meanwhile, the time to peak smoke production rate (TPSPR) increased by 90.2%. The interfacial free energy (IFE) between APP@PD and PP was calculated to evaluate the interfacial interaction between PP and APP@PD. A reduction of 84.2% in the IFE between APP@PD and PP is responsible for the improvement in compatibility and the increase in flame retardancy, water resistance, and mechanical properties of the composites.

11.
Molecules ; 28(8)2023 Apr 14.
Artículo en Inglés | MEDLINE | ID: mdl-37110701

RESUMEN

With the depletion of fossil fuel energy and both the slow development and low utilization rate of new eco-friendly energy, finding new ways to efficiently store energy has become a research hotspot. Presently, polyethylene glycol (PEG) is an excellent heat storage material, but it is a typical solid-liquid phase change material (PCM) with a risk of leakage during phase transition. A combination of wood flour (WF) and PEG can effectively eliminate the risk of leakage after the melting of PEG. However, WF and PEG are both flammable materials, which impedes their application. Therefore, it is of great significance to expand their application by forming composites from among PEG, supporting mediums, and flame-retardant additives. This will improve both their flame retardancy and phase change energy storage performance, and will also lead to the preparation of excellent flame-retardant phase change composite materials with solid-solid phase change characteristics. To address this issue, ammonium polyphosphate (APP), organic modified montmorillonite (OMMT), and WF were blended into PEG in specific proportions to prepare a series of PEG/WF-based composites. Both thermal cycling tests and thermogravimetric analysis results demonstrated that the as-prepared composites had good thermal reliability and chemical stability. In addition, during differential scanning calorimetry tests, the PEG/WF/8.0APP@2.0OMMT composite presented the highest melting latent heat (176.6 J/g), and its enthalpy efficiency reached more than 98.3%. The PEG/WF/8.0APP@2.0OMMT composite also exhibited superior thermal insulation performance when compared to the pure PEG/WF composite. Furthermore, the PEG/WF/8.0APP@2.0OMMT composite exhibited a significant 50% reduction in peak heat release rate as a result of the synergistic effect between OMMT and APP in the gas and condensed phases. This work offers a useful strategy for the fabrication of multifunctional phase-change material, which is expected to broaden its industrial applications.

12.
Polymers (Basel) ; 15(5)2023 Mar 05.
Artículo en Inglés | MEDLINE | ID: mdl-36904545

RESUMEN

A unique hybridized intumescent flame retardant named reduced-graphene-oxide-modified ammonium polyphosphate (RGO-APP) was successfully synthesized via the simple hydrothermal method and reduced process. Then, the obtained RGO-APP was applied in epoxy resin (EP) for flame retardancy reinforcement. The addition of RGO-APP results in a significant reduction in heat release and smoke production from the EP, which is attributed to EP/RGO-APP producing a more compact and intumescent char against the heat transfer and combustible decomposition, thus enhancing the fire safety of EP, as confirmed by char residue analysis. Especially, the EP containing 15 wt% RGO-APP acquires a limiting oxygen index (LOI) value of 35.8% and shows a 83.6% reduction in peak heat release rate and a 74.3% reduction in peak smoke production rate compared with those of pure EP. The tensile test exhibits that the presence of RGO-APP favors the enhancement in tensile strength and elastic modulus of EP due to the good compatibility between flame retardant and epoxy matrix, as supported by differential scanning calorimetry (DSC) and scanning electron microscope (SEM) analyses. This work provides a new strategy for the modification of APP, thus facilitating a promising application in polymeric materials.

13.
Polymers (Basel) ; 15(3)2023 Jan 20.
Artículo en Inglés | MEDLINE | ID: mdl-36771838

RESUMEN

Ammonium polyphosphate (APP) was successfully modified by a titanate coupling agent which was compounded with benzoxazine (BOZ) and melamine (ME) to become a new type of intumescent flame retardant (Ti-IFR). Ti-IFR and CaCO3 as synergists were utilized to modify polyoxymethylene (POM), and the flame-retardant properties and mechanism of the composites were analyzed by vertical combustion (UL-94), limiting oxygen index (LOI), TG-IR, and cone calorimeter (Cone), etc. The results show that Ti-IFR can enhance the gas phase flame retardant effect, while CaCO3 further strengthens the barrier effect in the condensed phase. When they were used together, they can exert their performance, respectively, at the same time showing excellent synergistic effect. The FR-POM composite with 29% Ti-IFR and 1% CaCO3 can pass the UL-94 V0 level. The LOI reaches 58.2%, the average heat release (Av HRR) is reduced by 81.1% and the total heat release (THR) is decreased by 35.3%.

14.
Polymers (Basel) ; 14(23)2022 Dec 01.
Artículo en Inglés | MEDLINE | ID: mdl-36501647

RESUMEN

Biodegradable polylactide (PLA) has been widely utilized in people's daily lives. In order to improve the fire safety of PLA, ammonium polyphosphate (APP) was self-assembled onto the surface of serpentine Ni3Si2O5(OH)4 through the electrostatic method, followed by mixing with PLA by melt compounding. The APP-modified serpentine (serpentine@APP) dispersed uniformly in the PLA matrix. Compared with pure PLA, the PLA composite with 2 wt% serpentine@APP reduced the peak heat release rate (pHRR) and total heat release (THR) by 43.9% and 16.3%, respectively. The combination of APP and serpentine exhibited suitable synergistic flame-retardant effects on the fire safety enhancement of PLA. In addition, the dynamical rheological tests revealed that the presence of APP and serpentine could reduce the viscosity of PLA composites. The plasticizing effects of APP and serpentine benefited the processing of PLA. The mechanical properties of PLA/serpentine@APP maintained suitable performance as pure PLA. This study provided a feasible way to enhance the fire safety of PLA without sacrificing its mechanical properties.

15.
ACS Appl Mater Interfaces ; 14(48): 54225-54232, 2022 Dec 07.
Artículo en Inglés | MEDLINE | ID: mdl-36441914

RESUMEN

Nylon-cotton (NC) blend fabrics are widely used in military and industrial applications, but their high flammability still remains a serious problem. In an effort to effectively and quickly impart flame retardancy to the NC fabric, it was treated by simply blade coating with a Cu2+-doped polyelectrolyte complex (CPEC) that consists of ammonium polyphosphate (APP), polyethylenimine (PEI), and copper sulfate. The viscosity of the CPEC can be adjusted by altering the content of CuSO4, which controls the amount of extrinsic and intrinsic ion pairs. By adjusting the proportion and content of PEI, APP, and CuSO4, CPEC suitable for treating the NC fabric was obtained. Only 0.067 wt % Cu2+ was needed to adjust the viscosity and impart self-extinguishing behavior in a vertical burning test. This simple two-step treatment provides a promising technology to protect flammable polymeric substrates with ultralow metal-doped polyelectrolyte complexes.

16.
Chemosphere ; 307(Pt 2): 135901, 2022 Nov.
Artículo en Inglés | MEDLINE | ID: mdl-35940408

RESUMEN

The geochemical processes of polyphosphates (poly-Ps) are important for phosphorus (P) management and environmental protection. Water-soluble ammonium polyphosphate (APP) containing various P species has been increasingly used as an alternative P-fertilizer. The various P species coexistence and the chelation of poly-Ps with mental would trigger the P's competitive adsorption and affect the APP's adsorption intensity on goethite, compared to single orthophosphate (P1). P adsorption behaviors of APP1 with two P species and APP2 with seven P species on goethite were investigated via batch experiments in comparison to the traditional P-fertilizer of mono-ammonium phosphate (MAP). Coadsorption of P1 and pyrophosphate (P2) on goethite was investigated by molecular dynamics (MD) simulation. The more Fe3+ dissolved from goethite as a bridge due to the chelation of poly-Ps in APP and contributed to the stronger APP adsorption on goethite compared with MAP. Ion chromatography and spectral analysis showed P1 and P2 in APP were mainly adsorbed by goethite via mainly forming bidentate complexes. The goethite preferentially adsorbed P1 at lower APP concentration but increased the poly-Ps' adsorption at higher APP concentration. MD simulation showed that electrostatic interaction and hydrogen bonds played a key role in water-phosphates-goethite systems. The P1 pre-adsorbed on goethite could be replaced by P2 at high P2 concentration. The results develop new insights regarding the selective adsorption of various P species coexistence in goethite-rich environments.


Asunto(s)
Compuestos de Amonio , Compuestos de Hierro , Adsorción , Difosfatos , Fertilizantes , Concentración de Iones de Hidrógeno , Compuestos de Hierro/química , Minerales/química , Simulación de Dinámica Molecular , Fosfatos , Fósforo , Polifosfatos , Agua/química
17.
Molecules ; 27(15)2022 Jul 25.
Artículo en Inglés | MEDLINE | ID: mdl-35897921

RESUMEN

Phosphating sesbania gum (DESG) was obtained by modifying sesbania gum (SG) with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and endic anhydride (EA). The structure of DESG was determined using Fourier transform infrared (FTIR) spectroscopy and nuclear magnetic resonance spectroscopy (1H-NMR). Flame-retardant polylactic acid (PLA) composites were prepared by melt-blending PLA with DESG, which acted as a carbon source, and ammonium polyphosphate (APP), which acted as an acid source and a gas source. The flame retardancy of the PLA composite was investigated using vertical combustion (UL-94), the limiting oxygen index (LOI) and the cone calorimeter (CONE) test. Thermal properties and morphology were characterized via thermogravimetric analysis (TGA) and field emission scanning electron microscopy (FESEM), respectively. Experimental results indicated that when the mass ratio of DESG/APP was equal to 12/8 the LOI value was 32.2%; a vertical burning test (UL-94) V-0 rating was achieved. Meanwhile, the sample showed a lowest total heat release (THR) value of 52.7 MJ/m2, which is a 32.5% reduction compared to that of neat PLA. Using FESEM, the uniform distribution of DESG and APP in the PLA matrix was observed. The synergistic effect of DESG and APP effectively enhanced the flame retardancy of PLA. Additionally, the synergistic mechanism of DESG and APP in PLA was proposed.


Asunto(s)
Compuestos de Amonio , Sesbania , Compuestos de Amonio/química , Poliésteres/química , Polifosfatos/química
18.
Polymers (Basel) ; 14(12)2022 Jun 12.
Artículo en Inglés | MEDLINE | ID: mdl-35745950

RESUMEN

A unique mono-component intumescent flame retardant, named PPy-MAPP, of which melamine-coated ammonium polyphosphate (MAPP) was microencapsulated by polypyrrole (PPy), was synthesized and carefully characterized. The obtained PPy-MAPP was applied to epoxy resin (EP) for obtaining flame-retarded EP composites. The results show that PPy-MAPP imparts better flame retardancy and smoke suppression properties to EP compared to the same addition of MAPP. The EP composite with 15 wt% PPy-MAPP easily passes the UL94 V-0 rating and achieves an LOI value of 42.4%, accompanied by a 61.9% reduction in total heat release (THR) and a 73.9% reduction in total smoke production (TSP) when compared with pure EP. The char residue analysis shows that PPy-MAPP can promote a generation of more phosphorus-rich structures in the condensed phase that improve the integrity and intumescence of char against fire. The mechanical test indicates that PPy-MAPP has a less negative effect on the tensile strength and elastic modulus of epoxy resin due to the good compatibility between PPy-MAPP and the EP matrix, as supported by differential scanning calorimetry (DSC) analyses. In this paper, these attractive features of PPy-MAPP provide a new strategy to prepare satisfactory flame retardant and super flame retarding EP composites.

19.
Materials (Basel) ; 15(6)2022 Mar 08.
Artículo en Inglés | MEDLINE | ID: mdl-35329442

RESUMEN

Currently, the development of efficient and environmentally friendly flame-retardant thermoplastic polyurethane (TPU) composite materials has caused extensive research. Ammonium polyphosphate (APP) is used as a general intumescent flame retardant to improve the flame retardancy of TPU. In this paper, we developed a functionalized APP flame retardant (APP-Cu@PDA). Adding only 5 wt% of APP-Cu@PDA into TPU can significantly improve the flame-retardant's performance of the composite material, reflected by a high LOI value of 28% with a UL-94 test of V-0 rating. Compared with pure TPU, the peak heat release rate, total heat release, peak smoke release rate, and total smoke release were reduced by 82%, 25%, 50%, and 29%, respectively. The improvements on the flame-retardant properties of the TPU/5%APP-Cu@PDA composites were due to the following explanations: Cu2+-chelated PDA has a certain catalytic effect on the carbonization process, which can promote the formation of complete carbon layers and hinder the transfer of heat and oxygen. In addition, after adding 5% APP-Cu@PDA, the tensile strength and elongation at the break of TPU composites did not decrease significantly. In summary, we developed a new flame-retardant APP-Cu@PDA, which has better flame-retardant properties than many reported TPU composites, and its preparation process is simple and environmentally friendly. This process can be applied to the industrial production of flame retardants in the future.

20.
Small ; 18(21): e2200829, 2022 May.
Artículo en Inglés | MEDLINE | ID: mdl-35344265

RESUMEN

Layered MXene films have shown enormous potential for wide applications due to their high electrical conductivity and unique laminated microstructure. However, the intrinsic susceptibility to oxidation and the mechanical fragility of MXene films are the two major bottlenecks that prevent their widespread industrial applications. Here, a facile yet efficient assembly strategy is proposed to address these issues by increasing the alignment and compactness of MXene layers as well as strengthening the interlayer interactions. This method involves the gelation of MXene flakes with a multifunctional inorganic "mortar" polymer (ammonium polyphosphate, APP) followed by quasi-solid-state assembly enabled by a mechanical rolling process, by which the 3D gel network is transformed into 2D freestanding MXene films with unprecedented flake alignment and compactness. Besides, due to the multiple molecular-level interactions (hydrogen bonding, coordination bonding, and electrostatic force) between APP and MXene flakes, the resultant MXene-APP film (MAF) displays high mechanical strength (286.4 ± 20.3 MPa) and excellent electrical conductivity (8012.4 ± 325.6 S cm-1 ), along with remarkable environmental stability. As an application demonstration, MAF exhibits outstanding electromagnetic interference shielding effectiveness with long-term durability, highlighting the great potential of this gelation-assisted assembly strategy in fabricating large-area, high-performance MXene films for diverse real-world applications.

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