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3D printing feasibility of a controlled dynamization device for external circular fixation.
Bankhardt, Bianca Carolina; Faria, Fernando Ferraz; Rached, Rodrigo Nunes; Soni, Jamil Faissal; Trevilatto, Paula Cristina.
Afiliación
  • Bankhardt BC; Orthopedics and traumatology resident physician, Cajuru University Hospital, Curitiba, Paraná, Brazil. Electronic address: bianca.bankhardt@gmail.com.
  • Faria FF; School of Life Sciences, Health Science Department, Pontifical Catholic University of Paraná (PUCPR), Curitiba, Paraná, Brazil.
  • Rached RN; Graduate Program in Denstistry, School of Life Sciences, Pontifical Catholic University of Paraná (PUCPR), Curitiba, Paraná, Brazil. Electronic address: r.rached@pucpr.br.
  • Soni JF; Graduate Program in Medicine, Pontifical Catholic University of Paraná (PUCPR), Curitiba, Paraná, Brazil.
  • Trevilatto PC; Graduate Program in Denstistry, School of Life Sciences, Pontifical Catholic University of Paraná (PUCPR), Curitiba, Paraná, Brazil.
Injury ; 55(7): 111587, 2024 Jul.
Article en En | MEDLINE | ID: mdl-38761709
ABSTRACT

AIM:

to assess the small-scale 3D printing feasibility and cost estimation of a device for controlled dynamization. MATERIALS AND

METHOD:

The two-part device previously developed by our research group was printed with a carbon fiber-reinforced nylon filament (Gen3 CarbonX™ PA6+CF, 3DXTECH Additive Manufacturing) by a professional 3D printer (FUNMAT HT, Intamsys). Electricity, material, and labor costs for production in a Brazilian city in the Santa Catarina state were calculated.

RESULTS:

The devices for controlled dynamization were successfully printed in accordance with the planned design and dimensions. Six out of 38 printed devices presented defects in the bolt hole and were discarded. The average printing time per device was 1.9 h. The average electricity, material, and labor costs per printed device were respectively US$0.71, US$13.55, and US$3.04. The total production cost per device reaches approximately US$20 by adding the average cost of defective devices (15 %).

CONCLUSION:

3D printing of the controlled dynamization device is feasible and its cost seems affordable to most healthcare services, which could optimize the consolidation of diaphyseal fractures and reduce treatment time for patients.
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Texto completo: 1 Colección: 01-internacional Base de datos: MEDLINE Asunto principal: Estudios de Factibilidad / Impresión Tridimensional Límite: Humans País/Región como asunto: America do sul / Brasil Idioma: En Revista: Injury Año: 2024 Tipo del documento: Article Pais de publicación: Países Bajos

Texto completo: 1 Colección: 01-internacional Base de datos: MEDLINE Asunto principal: Estudios de Factibilidad / Impresión Tridimensional Límite: Humans País/Región como asunto: America do sul / Brasil Idioma: En Revista: Injury Año: 2024 Tipo del documento: Article Pais de publicación: Países Bajos