RESUMO

This paper presents the application of CORPS (coherently radiating periodic structures) for feeding CRA (concentric rings array) with a reduced number of phase shifters. The proposed design technique for the structure of concentric rings provides a better scanning capability with respect to other existing configurations. This design technique utilizes 2 × 3 or 4 × 7 CORPS networks depending on the configuration or the number of antenna elements in the phased array system. These CORPS networks are set strategically in the feeding network to provide several advantages with respect to others in the scanning capability and the reduction of the number of phase shifters of the array system. The contribution of this paper is the full antenna system design of phased CRA for analyzing scanning and the reduction of phase shifters. The proposed phased array reduces the number of phase shifter devices in CRA for a scanning range of ±25° in the elevation plane. Differential evolution (DE) was applied to optimize the amplitudes of the proposed system. Several design cases were analyzed using full-wave simulation results to verify the phased array model and to take mutual coupling into account. Full-wave simulation results provide radiation patterns with low SLL in all scanning directions. The proposed phased array was validated by experimental measurements of the full antenna system prototype.

Assuntos

RESUMO

Ultrasonic inspection techniques and non-destructive tests are widely applied in evaluating products and equipment in the oil, petrochemical, steel, naval, and energy industries. These methods are well established and efficient for inspection procedures at room temperature. However, errors can be observed in the positioning and sizing of the flaws when such techniques are used during inspection procedures under high working temperatures. In such situations, the temperature gradients generate acoustic anisotropy and consequently distortion of the ultrasonic beams. Failure to consider such distortions in ultrasonic signals can result, in extreme situations, in mistaken decision making by inspectors and professionals responsible for guaranteeing product quality or the integrity of the evaluated equipment. In this scenario, this work presents a mathematical tool capable of mitigating positioning errors through the correction of focal laws. For the development of the tool, ray tracing concepts are used, as well as a model of heat propagation in solids and an experimentally defined linear approximation of dependence between sound speed and temperature. Using the focal law correction tool, the relative firing delays of the active elements are calculated considering the temperature gradients along the sonic path, and the results demonstrate a reduction of more than 68% in the error of flaw positioning.

RESUMO

This paper illustrates the application of CORPS (coherently radiating periodic structures) for feeding 2-D phased arrays with a reduced number of phase shifter (PS) devices. Three design configurations using CORPS are proposed for 2-D phased arrays. The design model of phased array for these configurations considers the cophasal excitation required for this structure to set a strategic way for feeding the antenna elements and reducing the number of PS devices. Blocks of 2 × 3 and 4 × 7 CORPS networks depending on the configuration in the 2-D phased array are set strategically in the feeding network to generate the cophasal excitation required in the antenna elements. These design configurations used for feeding the antenna elements in the planar array geometry provide several advantages with respect to others in the scanning capability and the reduction of the number of PS devices of the array system. The full-wave simulation results for the proposed configurations in 2-D phased arrays provide a reduction in the number of PSs of until 69% for a scanning range of ±25° in elevation and ±40° in azimuth. The application of the raised cosine amplitude distribution could generate radiation patterns with a SLL_PEAK ≈ -19 dB and SLL_PEAK ≈ -23 dB for the design proposed configurations in all the scanning range.

Assuntos

RESUMO

This work aims to compare the ultrasonic inspection of 9%Ni steel joints welded with the Gas Metal Arc Welding (GMAW) process and Shielded Metal Arc Welding (SMAW) process. These are the two most widely used processes used to weld pipes for CO2 injection units for floating production storage and offloading (FPSO) in the Brazilian oil and gas industry. The SMAW equipment is simple and portable, which is convenient for the FPSO; however, the GMAW process has the advantage of welding with high productivity. In this study we performed a numerical simulation using the software CIVA, 11th version, to analyze the behavior of ultrasonic longitudinal wave beams through GMAW and SMAW dissimilar weld joints. Ultrasonic tests were performed on calibration blocks drawn from both welded joints to evaluate the simulation results. The results are discussed with regard to the microstructure of the weld metal via electron backscatter diffraction (EBSD) analyses. The SMAW process presented better inspection performance than the GMAW process in terms of attenuation and dispersion effects. Although the SMAW had a better outcome, for both processes the configuration of 16 active elements and a scanning angle of 48° resulted in an optimized inspection of the entire joint.