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Seeking to improve personal armor equipment by providing mobility and resistance to penetration, this research aimed to explore the potential of sustainable materials in order to assess their ability in ballistic applications. Titica vine fibers (TVFs) extracted from aerial roots of Heteropsis flexuosa from the Amazon region were incorporated at 10, 20, 30, and 40 vol% into an epoxy matrix for applications in ballistic multilayered armor systems (MASs) and stand-alone tests for personal protection against high-velocity 7.62 mm ammunition. The back-face signature (BFS) depth measured for composites with 20 and 40 vol% TVFs used as an intermediate layer in MASs was 25.6 and 32.5 mm, respectively, and below the maximum limit of 44 mm set by the international standard. Fracture mechanisms found by scanning electron microscopy (SEM) attested the relevance of increasing the fiber content for applications in MASs. The results of stand-alone tests showed that the control (0 vol%) and samples with 20 vol% TVFs absorbed the highest impact energy (Eabs) (212-176 J), and consequently displayed limit velocity (VL) values (213-194 m/s), when compared with 40 vol% fiber composites. However, the macroscopic evaluation found that, referring to the control samples, the plain epoxy shattered completely. In addition, for 10 and 20 vol% TVFs, the composites were fragmented or exhibited delamination fractures, which compromised their physical integrity. On the other hand, composites with 30 and 40 vol% TVFs, whose Eabs and VL varied between 166-130 J and 189-167 m/s, respectively, showed the best physical stability. The SEM images indicated that for composites with 10 and 20 vol% TVFs, the fracture mode was predominantly brittle due to the greater participation of the epoxy resin and the discrete action of the fibers, while for composites with 30 and 40 vol% TVFs, there was activation of more complex mechanisms such as pullout, shearing, and fiber rupture. These results indicate that the TVF composite has great potential for use in bulletproof vests.
RESUMO
In recent decades, the unique characteristics of natural fibers have promoted their use as reinforcement in polymeric composites. This is verified in several industrial sectors, from packaging to automotive and civil construction. Among the natural fibers, the raffia fiber extracted from the palm tree Raphia vinifera and introduced in the Amazon region a long time ago; started to be considered for the production of polymeric composites only in recent years. For the first time, the effect of raffia fiber length and its alkali treatment on the mechanical properties of a polymer composite was disclosed. Tensile tests were performed in composites with raffia fibers randomly dispersed into terephthalate-based unsaturated polyester resin. The results showed an increase in the Young's moduli, confirmed by ANOVA, for the composite with both untreated and alkali-treated fibers in comparison to the plain polyester, which characterizes a stiffening effect. The composites with alkali treated fibers exhibited similar tensile strength values for all lengths; however, their strengths are lower than those for the untreated condition due to a weak raffia fiber/polyester matrix adhesion. Therefore, this work fills the current knowledge gap on raffia fiber incorporation in polyester matrix and valorizes this abundant Brazilian resource, providing additional information towards the use of raffia fiber in polymer composites.
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A growing environmental concern is increasing the search for new sustainable materials. In this scenario, natural lignocellulosic fibers (NLFs) became an important alternative to replace synthetic fibers commonly used as composites reinforcement. In this regard, unknown NLFs such as the caranan fiber (Mauritiella armata) found in South American rain forests revealed promising properties for engineering applications. Thus, for the first time, the present work conducted a technical characterization of caranan fiber-incorporated composites. Epoxy matrix composites with 10, 20 and 30 vol% of continuous and aligned caranan fibers were investigated by tensile tests, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Composites with more than 10% vol of caranan fibers significantly increase the elastic modulus and toughness in comparison to the neat epoxy. Indeed, the composite with 30 vol% was 50% stiffer, 130% tougher, and 100% stronger, which characterized an effective reinforcement. As for the elastic modulus, total strain and tensile toughness, there is a clear tendency of improvement with the amount of caranan fiber. The TGA disclosed the highest onset temperature of degradation (298 °C) with the least mass loss (36.8%) for the 30 vol% caranan fiber composite. It also displayed a higher degradation peak at 334 °C among the studied composites. The lowest glass transition temperature of 63 °C was obtained by DSC, while the highest of 113 °C by dynamic mechanical analysis (DMA) for the 30 vol% caranan composite. These basic technical findings emphasize the caranan fiber potential as reinforcement for polymer composites.
RESUMO
Natural-fiber-reinforced polymer composites have recently drawn attention as new materials for ballistic armor due to sustainability benefits and lower cost as compared to conventional synthetic fibers, such as aramid and ultra-high-molecular-weight polyethylene (UHMWPE). In the present work, a comparison was carried out between the ballistic performance of UHMWPE composite, commercially known as Dyneema, and epoxy composite reinforced with 30 vol % natural fibers extracted from pineapple leaves (PALF) in a hard armor system. This hard armor system aims to provide additional protection to conventional level IIIA ballistic armor vests, made with Kevlar, by introducing the PALF composite plate, effectively changing the ballistic armor into level III. This level of protection allows the ballistic armor to be safely subjected to higher impact projectiles, such as 7.62 mm caliber rifle ammunition. The results indicate that a hard armor with a ceramic front followed by the PALF/epoxy composite meets the National Institute of Justice (NIJ) international standard for level III protection and performs comparably to that of the Dyneema plate, commonly used in armor vests.
RESUMO
Composites reinforced with natural lignocellulosic fibers (NLFs) are gaining relevance as the worldwide demand for renewable and sustainable materials increases. To develop novel natural composites with satisfactory properties, less common NLFs should also be investigated. Among these, the Cyperus malaccensis (CM), a type of sedge fiber, is already used in simple items like ropes, furniture, and paper, but has not yet been investigated as composite reinforcement for possible engineering applications. Therefore, the present work evaluated for the first time the properties of novel epoxy composites incorporated with 10, 20, and 30 vol.% of CM sedge fibers. Tensile, Izod-impact, and ballistic impact tests were performed, as well as Fourier transform infrared (FT-IR) spectroscopy and thermal analysis of the composites. Results disclosed a decrease (-55%) in tensile strengths as compared to the neat epoxy. However, the elastic modulus of the 30 vol.% sedge fiber composite increased (+127%). The total strain and absorbed ballistic energy did not show significant variation. The Izod impact energy of the 30 vol.% composite was found to be 181% higher than the values obtained for the neat epoxy as a control sample. An increase in both stiffness and toughness characterized a reinforcement effect of the sedge fiber. The thermal analysis revealed a slight decrease (-15%) in the degradation temperature of the CM sedge fiber composites compared to the neat epoxy. The glass-transition temperatures were determined to be in the range of 67 to 81 °C.
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A novel class of graphene-based materials incorporated into natural lignocellulosic fiber (NLF) polymer composites is surging since 2011. The present overview is the first attempt to compile achievements regarding this novel class of composites both in terms of technical and scientific researches as well as development of innovative products. A brief description of the graphene nature and its recent isolation from graphite is initially presented together with the processing of its main derivatives. In particular, graphene-based materials, such as nanographene (NG), exfoliated graphene/graphite nanoplatelet (GNP), graphene oxide (GO) and reduced graphene oxide (rGO), as well as other carbon-based nanomaterials, such as carbon nanotube (CNT), are effectively being incorporated into NLF composites. Their disclosed superior mechanical, thermal, electrical, and ballistic properties are discussed in specific publications. Interfacial shear strength of 575 MPa and tensile strength of 379 MPa were attained in 1 wt % GO-jute fiber and 0.75 wt % jute fiber, respectively, epoxy composites. Moreover, a Young's modulus of 44.4 GPa was reported for 0.75 wt % GO-jute fiber composite. An important point of interest concerning this incorporation is the fact that the amphiphilic character of graphene allows a better way to enhance the interfacial adhesion between hydrophilic NLF and hydrophobic polymer matrix. As indicated in this overview, two basic incorporation strategies have so far been adopted. In the first, NG, GNP, GO, rGO and CNT are used as hybrid filler together with NLF to reinforce polymer composites. The second one starts with GO or rGO as a coating to functionalize molecular bonding with NLF, which is then added into a polymeric matrix. Both strategies are contributing to develop innovative products for energy storage, drug release, biosensor, functional electronic clothes, medical implants, and armor for ballistic protection. As such, this first overview intends to provide a critical assessment of a surging class of composite materials and unveil successful development associated with graphene incorporated NLF polymer composites.