RESUMO

The development of new materials for the construction sector is a global trend, and products that use by-products in their composition and have also incorporated technology are commercially competitive. Microparticles have large surface areas and can modify the microstructure of materials, positively affecting their physical and mechanical properties. In this context, this study aims to investigate the effect of incorporating aluminium oxide (Al2O3) microparticles on the physical and mechanical properties of oriented strand boards (OSBs) made from reforested residual balsa and castor oil polyurethane resin and to evaluate their durability performance under accelerated aging conditions. The OSBs were produced on a laboratory scale with a density of 650 kg/m3, strand-type particles measuring 90 × 25 × 1 mm3, using castor oil-based polyurethane resin (13%) and Al2O3 microparticle content ranging from 1% to 3% of the resin mass. The physical and mechanical properties of the OSBs were determined following the EN-300:2002 recommendations. The results obtained indicated that the OSBs with 2% Al2O3 presented thickness swelling significantly lower (at the 5% significance level) after being subjected to accelerated aging and internal bonding of the particles higher than the values obtained for the references, evidencing the positive effect of including Al2O3 microparticles in balsa OSBs.

RESUMO

The particleboard industry consumes large amounts of raw material, and this type of product consumption has been increasing over the last few years. The research for alternative raw materials becomes interesting, since most of the resources come from planted forests. In addition, the investigation of new raw materials must take into account environmentally correct solutions, such as the use of alternative natural fibers, use of agro-industrial residues, and resins of vegetable origin. The objective of this study was to evaluate the physical properties of panels manufactured by hot pressing using eucalyptus sawdust, chamotte, and polyurethane resin based on castor oil as raw materials. Eight formulations were designed with variations of 0, 5, 10, and 15% of chamotte, and two variations of resin with 10% and 15% of volumetric fraction. Tests of gravimetric density, X-ray densitometry, moisture content, water absorption, thickness swelling, and scanning electron microscopy were carried out. Through the results it can be noticed that the incorporation of chamotte in the manufacture of the panels increased the water absorption and the swelling in thickness, around 100% and the use of 15% of resin decreased, more than 50%, the values of these properties. X-ray densitometry analyzes showed that the addition of chamotte alters the density profile of the panel. In addition, the panels manufactured with 15% resin were classified as P7, the most demanding type on EN 312:2010 standard.

RESUMO

Lignocellulosic wastes resulting from agricultural activities as well as Tetra Pak residues from urban centres can cause significant levels of pollution. A possible action to minimize this problem is to use them in the production of particleboards. The purpose of this study was to evaluate the physical, mechanical, and hydration properties of particleboards manufactured with the mixture of woody biomass (Cupressus lusitanica, Gmelina arborea, and Tectona grandis) and either agricultural wastes [pineapple leaves (Ananas comosus) and palm residues (Elaeis guineensis)] or Tetra Pak residues (TP). The results show that the particleboards prepared with TP and woody biomass can reduce the swelling and water absorption in up to 40% and 50% compared with particleboards without TP. Also, these particleboards had increased flexure resistance and shear stress (up to 100%) compared with those without TP. On the contrary, particleboards prepared with pineapple leaves in combination with woody biomass showed the lowest mechanical properties, particularly for tensile strength, hardness, glue-line shear, and nail and screw evaluation.

Assuntos

RESUMO

O presente trabalho teve por objetivo ajustar um processo para fabricação de chapas de partículas de bagaço de cana-de-açúcar e resina poliuretana bi componente à base de óleo de mamona, avaliar tecnicamente as propriedades físico-mecânicas, micro estrutural e de durabilidade desse material e validar seu uso como componente de painel portante para uso como fechamento lateral de instalações zootécnicas para bovino. A qualidade das chapas foi avaliada com base nas prescrições dos documentos normativos NBR 14810 (2006) e ANSI A208.1 (1999). Foram fabricados chapas com partículas com dimensão de até 5 e 8 mm, a fim de identificar a dimensão adequada dessa matéria-prima, para a aplicação das chapas na composição do painel portante. Posteriormente, foi desenvolvido e fabricado um protótipo de painel portante em madeira de reflorestamento e chapas de partículas de bagaço de cana-de-açúcar, que teve seu desempenho estrutural avaliado por meio de ensaio de impacto de corpo-mole. Os resultados obtidos indicam que as chapas com partículas de dimensão de até 8 mm apresentaram valores de propriedades físico-mecânicas que atendem as recomendações mínimas dos documentos normativos para uso estrutural. O painel portante apresentou desempenho estrutural adequado para resistir às cargas de impacto nas condições de uso, sendo possível indicá-lo com alternativa para fechamento lateral em centro de manejo para bovinos

The objective of this study was to adjust a process for the manufacture of particleboards of sugarcane bagasse and bi-component polyurethane resin a base of castor oil, toevaluate its physic-mechanical properties, microstructure and durability of this material and to validate its use as component of self-bearing panel for use as a lateral closure of zootechnics installations for cattle. The particleboard quality was evaluated based on the requirements of normative documents NBR 14810 (2006) and ANSI A208.1 (1999). Particleboards were manufactured with particles size up to 8 and 5 mm, to identify the appropriate size of the raw material forthe application in particleboards for composition of the self-bearing panel. Then, a prototype ofself-bearing panel in reforestation wood and sugarcane particleboards it was developed and manufactured, which had its structural performance evaluated by soft body impact test. The results indicate that particleboards with particles size up to 8 mm showed values of physical-mechanical properties that met the minimum recommendations of the normative documents for structural use. The self-bearing panel showed adequate structural performance to withstand impact loads under the conditions of use and it can be designate asan alternative to closing side of cattle handling facilities

Assuntos