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1.
Materials (Basel) ; 17(13)2024 Jul 02.
Artigo em Inglês | MEDLINE | ID: mdl-38998334

RESUMO

The automotive industry is entering a digital revolution, driven by the need to develop new products in less time that are high-quality and environmentally friendly. A proper manufacturing process influences the performance of the door grommet during its lifetime. In this work, uniaxial tensile tests based on molecular dynamics simulations have been performed on an ethylene-propylene-diene monomer (EPDM) material to investigate the effect of the crosslink density and its variation with temperature. The Mooney-Rivlin (MR) model is used to fit the results of molecular dynamics (MD) simulations in this paper and an exponential-type model is proposed to calculate the parameters C1(T) and C2T. The experimental results, confirmed by hardness tests of the cured part according to ASTM 1415-88, show that the free volume fraction and the crosslink density have a significant effect on the stiffness of the EPDM material in a deformed state. The results of molecular dynamics superposition on the MR model agree reasonably well with the macroscopically observed mechanical behavior and tensile stress of the EPDM at the molecular level. This work allows the accurate characterization of the stress-strain behavior of rubber-like materials subjected to deformation and can provide valuable information for their widespread application in the injection molding industry.

2.
Polymers (Basel) ; 15(16)2023 Aug 11.
Artigo em Inglês | MEDLINE | ID: mdl-37631433

RESUMO

The degree of quality of thermoplastic injection-molded parts can be established based on their weight, appearance, and defects. However, the conditions of the injection process may induce effects on the mechanical performance of the injected parts, and the residual stresses can cause cracks or early failures when an external load or force is applied. To evaluate these mechanical behaviors, different experimental techniques have been reported in the literature, where digital photoelasticity has stood out both for being a non-contact technique and for achieving quantitative results through sophisticated computational algorithms. Against this background, our proposal consists of analyzing the overall residual stress distribution of parts injected under different molding conditions by using digital photoelasticity. In this case, the specimens are subjected to bending strength tests to identify possible effects of the injection process conditions. The findings show that, at mold temperatures of 80 °C, flow-induced residual stresses increase with packing pressure. However, these internal stress levels do not affect the external load applied by the mechanical bending test, while the mass injected at higher levels of packing pressure helps to increase the bending strength of the injected part. At lower mold temperatures (50 °C), the mechanical strength of the injected part is slightly reduced, possibly due to a lower effect of the packing pressure.

3.
Polymers (Basel) ; 15(5)2023 Feb 21.
Artigo em Inglês | MEDLINE | ID: mdl-36904312

RESUMO

Additive manufacturing (AM) is a relatively new option in mold manufacturing for rapid tooling (RT) in injection processes. This paper presents the results of experiments with mold inserts and specimens obtained by stereolithography (SLA), which is a kind of AM. A mold insert obtained by AM and a mold produced by traditional subtractive manufacturing were compared to evaluate the performance of the injected parts. In particular, mechanical tests (in accordance with ASTM D638) and temperature distribution performance tests were carried out. The tensile test results of specimens obtained in a 3D printed mold insert were better (almost 15%) than those produced in the duralumin mold. The simulated temperature distribution closely matched its experimental counterpart-the difference in average temperatures was merely 5.36 °C. These findings support the use of AM in injection molding and RT as an excellent alternative for small and medium-sized production runs in the global injection industry.

4.
Polymers (Basel) ; 14(23)2022 Nov 25.
Artigo em Inglês | MEDLINE | ID: mdl-36501530

RESUMO

The consumer market has changed drastically in recent times. Consumers are becoming more demanding, and many companies are competing to be market leaders. Therefore, companies must reduce rejects and minimize their operating costs. One problem that arises in producing plastic parts is controlling deformation, mainly in the form of shrinkage due to the material and warpage associated with the geometry of the parts. This work presents a novel extended adaptive weighted sum method (EAAWSM: Extended Adaptive Weighted Summation Method) integrated into a Pareto front model. The performance of this model is evaluated against three other conventional optimization methods-Taguchi-Gray (TG), Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS), and Model Optimization by Genetic Algorithm (MOGA)-and compared with EAAWSM. Two response variables and three input factors are considered to be analyzed: material melting temperature, mold temperature, and filling time. Subsequently, the performance is compared and its behavior observed using Moldflow® simulation. The results show that with the EAAWSM method, the shrinkage is 15.75% and the warpage is 3.847 mm, regarding the manufacturing process parameters of a plastic part. This proposed deterministic model is easy to use to optimize two or more output variables, and its results are straightforward and reliable.

5.
Polymers (Basel) ; 14(9)2022 Apr 19.
Artigo em Inglês | MEDLINE | ID: mdl-35566816

RESUMO

The currently growing demand for metallic and polymeric products has undoubtedly changed the rules of manufacturing, enabling customers to more functionally define their products based on their needs. Nowadays, a new technique for rapid tooling, Additive Manufacturing (AM), can create customized products with more complex geometries and short life cycles (flexibility) in order to keep up with the new variables imposed by the manufacturing environment. In the last two decades, the migration from subtractive manufacturing to AM has materialized such products with reduced costs and cycle times. AM has been recently promoted to develop polymer molds for product manufacturing. This paper reviews the main findings in the literature concerning polymer molds created by AM compared to conventional (metal) molds obtained by subtractive manufacturing. Information about specific topics is scarce or nonexistent, for example, about the characterization of the most commonly injected materials and molds used in this type of technology, their mechanical properties (part and mold), designs for all types of geometries, and costs. These aspects are addressed in this literature review, highlighting the advantages of this alternative manufacturing process, which is considered a desirable technology worldwide.

6.
Braz. dent. sci ; 25(2): 1-6, 2022. tab, ilus
Artigo em Inglês | LILACS, BBO - Odontologia | ID: biblio-1363727

RESUMO

Objective: The aim of this study was to evaluate the effects of material and processing methods on the bond strength of orthodontic brackets. Material and Methods: Five types of brackets were tested: Conventional metallic (CM), metallic sandblasted (SB), ceramic (C), polycarbonate (PC), and metallic fabricated by melting injection molding (MIM). Shear bond strength (SBS) was conducted to check bond strength of the brackets bonded to bovine teeth (n=10/group), and tensile bond strength (TBS) (20 brackets/group) to check bracket retention to bonding material (n=20/group). Both, SBS and TBS were conducted with 1mm/min crosshead speed in a universal testing machine. Bond strength was calculated in Megapascal (MPa) based on force (N) and bracket area (mm 2). Data normality was verified, and One-way ANOVA was the statistical test with Tukey post-hoc (α=0.05). Results: SB and MIM presented higher SBS compared to C, PC, and CM (p<0.05). SB and MIM also presented significantly higher TBS compared to CM and PC (p<0.05). However, MIM was not different of C for TBS. Conclusion: The type of material and method of fabrication are determinant factors that affect bond strength of orthodontic brackets and melting injection molding (MIM) is a remarkable technology to improve brackets retention during the orthodontic treatment. (AU)


Objetivo: O objetivo deste estudo foi avaliar os efeitos dos materiais e métodos de processamento na resistência de união de bráquetes ortodônticos. Material e Métodos: Cinco tipos de bráquetes foram testados: Convencionais metálicos (CM), metálicos jateados (SB), cerâmico (C), policarbonato (PC), e metálico fabricado por injeção de metal fundido em molde (MIM). A resistência de união ao cisalhamento (SBS) foi conduzida para verificar a resistência de união dos bráquetes aderidos a dentes bonivos (n=10/grupo) e a resistência à tração (TBS) (20 bráquetes/grupo) para verificar a retenção do bráquete ao material adesivo (n=20/grupo). SBS e TBS foram conduzidas com relação carga/velocidade de 1mm/min em uma máquina de ensaios universal. A resistência de união foi calculada em Megapascal (MPa) com base na força (N) pela área do bráquete (mm 2). A normalidade dos dados e a estatística foi realizada utilizando One-way ANOVA e Tukey post-hoc (α=0.05). SB e MIM apresentaram os maiores valores de SBS comparados com C, PC e CM (p<0.05). Resultados: SB e MIM também apresentaram valores significativamente maiores de TBS comparados com CM e PC (p<0.05). Contudo, os valores de TBS para o grupo MIM não foram significativamente diferentes de C. Conclusão: O tipo de material e o método de fabricação são fatores determinantes que afetam a resistência de união de bráquetes ortodônticos e a injeção de metal fundido em molde (MIM) é uma tecnologia relevante para melhorar a retenção dos bráquetes durante o tratamento ortodôntico. (AU)


Assuntos
Animais , Bovinos , Braquetes Ortodônticos , Cimentos Dentários , Resistência ao Cisalhamento
7.
Mater Sci Eng C Mater Biol Appl ; 131: 112532, 2021 Dec.
Artigo em Inglês | MEDLINE | ID: mdl-34857310

RESUMO

Metal injection molding (MIM) has become an important manufacturing technology for biodegradable medical devices. As a biodegradable metal, pure iron is a promising biomaterial due to its mechanical properties and biocompatibility. In light of this, we performed the first study that manufactured and evaluated the in vitro and in vivo biocompatibility of samples of iron porous implants produced by MIM with a new eco-friendly feedstock from natural rubber (Hevea brasiliensis), a promisor binder that provides elastic property in the green parts. The iron samples were submitted to tests to determine density, microhardness, hardness, yield strength, and stretching. The biocompatibility of the samples was studied in vitro with adipose-derived mesenchymal stromal cells (ADSCs) and erythrocytes, and in vivo on a preclinical model with Wistar rats, testing the iron samples after subcutaneous implant. Results showed that the manufactured samples have adequate physical, and mechanical characteristics to biomedical devices and they are cytocompatible with ADSCs, hemocompatible and biocompatible with Wistars rats. Therefore, pure iron produced by MIM can be considered a promising material for biomedical applications.


Assuntos
Hevea , Ferro , Animais , Materiais Biocompatíveis/farmacologia , Teste de Materiais , Porosidade , Ratos , Ratos Wistar , Borracha
8.
Polymers (Basel) ; 13(22)2021 Nov 19.
Artigo em Inglês | MEDLINE | ID: mdl-34833309

RESUMO

Product miniaturization is a constant trend in industries that demand ever-smaller products that can be mass produced while maintaining high precision dimensions in the final pieces. Ultrasonic micro injection molding (UMIM) technology has emerged as a polymer processing technique capable of achieving the mass production of polymeric parts with micro-features, while still assuring replicability, repeatability, and high precision, contrary to the capabilities of conventional processing technologies of polymers. In this study, it is shown that the variation of parameters during the UMIM process, such as the amplitude of the ultrasound waves and the processing time, lead to significant modification on the molecular structure of the polymer. The variation of both the amplitude and processing time contribute to chain scission; however, the processing time is a more relevant factor for this effect as it is capable of achieving a greater chain scission in different areas of the same specimen. Further, the presence of polymorphism within the samples produced by UMIM is demonstrated. Similarly to conventional processes, the UMIM technique leads to some degree of chain orientation, despite the fact that it is carried out in a relatively small time and space. The results presented here aim to contribute to the optimization of the use of the UMIM process for the manufacture of polymeric micro parts.

9.
Polymers (Basel) ; 13(20)2021 Oct 19.
Artigo em Inglês | MEDLINE | ID: mdl-34685356

RESUMO

Due to its relatively simple structure, low-density polyethylene (LDPE) can be considered as a model polymer for the study of its properties. Herein, the effect of processing variables on the microstructure and crystallinity of injection-molded LDPE specimens was quantitatively determined. The polymer was injected at different temperature conditions in the barrel and the mold. The specimens were characterized by scanning electron microscopy and X-ray diffraction. With the data obtained, an analysis of variance (ANOVA) was carried out, and response surface graphs (SRP) were constructed to quantify and to observe the behavior of the processing variables, respectively. Different models were obtained to predict the effect of the experimental factors on the response variables. The results showed that the interaction of the two temperatures has the greatest effect on the size of the spherulite, while the temperature of the mold affects the crystallinity. The SRP showed different behaviors: for the spherulite, the size increases with the mold temperature, while for the crystallinity, higher values were observed at an intermediate mold temperature and a low melt temperature. The results presented herein are valuable for setting empirical relations between the microstructure, crystallinity, and the molding conditions of LDPE.

10.
Clin Oral Investig ; 25(2): 603-615, 2021 Feb.
Artigo em Inglês | MEDLINE | ID: mdl-32914271

RESUMO

OBJECTIVES: This study compared the osseointegrative potential of a novel injection molded zirconia dental implant (Neodent Zi ceramic implant, test) and a commercially available titanium implant (Neodent Alvim implant, control) in terms of histomorphometrically derived bone-to-implant contact (BIC), first bone-to-implant contact (fBIC), and the ratio of bone area to total area (BATA) around the implant. MATERIALS AND METHODS: A total of 36 implants, 18 per individual test device, were implanted in a split-mouth arrangement in either side of the edentulous and fully healed mandible of 6 minipigs. Histomorphometric analysis of BIC, fBIC, and BATA were performed 8 weeks post implantation and subjected to statistical non-inferiority testing. Surface characteristics of both implant types were compared in terms of contact angle, surface topography, and elemental composition. RESULTS: BIC, fBIC, and coronal BATA values of test and control implants were statistically comparable and non-inferior. BIC values of 77.8 ± 6.9% vs. 80.7 ± 6.9% (p = 0.095) were measured for the test and control groups. fBIC lingual values were - 238 ± 328 µm compared with - 414 ± 511 µm (p = 0.121) while buccal values were - 429 ± 648 µm and - 588 ± 550 µm (p = 0.230) for the test and control devices, respectively. BATA in the apical segment was significantly higher in the test group compared with the control group (67.2 ± 11.8% vs. 59.1 ± 11.4%) (p = 0.0103). Surface topographies of both implant types were comparable. Surface chemical analysis indicated the presence of carbonaceous adsorbates which correlated with a comparable and predominantly hydrophobic character of the implants. CONCLUSION: The results demonstrate that the investigated zirconia implants, when compared with a commercially available titanium implant, show equivalent and non-inferior bone integration, bone formation, and alveolar bone level maintenance. This qualifies the investigated zirconia implant as a potential candidate for clinical development. CLINICAL RELEVANCE: This study investigated the osseointegration of a novel zirconia 2-piece dental implant prototype intended for clinical development. With the aim of translating this prototype into clinical development preclinical models, procedures and materials within this study have been selected as close to clinical practice and human physiological conditions as possible.


Assuntos
Implantes Dentários , Osseointegração , Animais , Cerâmica , Implantação Dentária Endóssea , Planejamento de Prótese Dentária , Humanos , Propriedades de Superfície , Suínos , Porco Miniatura , Titânio , Zircônio
11.
Polymers (Basel) ; 12(9)2020 Sep 07.
Artigo em Inglês | MEDLINE | ID: mdl-32906722

RESUMO

This research focuses on investigating how physical and mechanical properties of polypropylene (PP) recycled material are modified when ultrasonic micro injection molding (UMIM) technology is used to produce material specimens. Experimental characterization by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared (FTIR) spectra, and rheology tests show that the fabricated PP samples were able to withstand up to five times recycled processing before some signs of mechanical and physical properties degradation are observed. Surprisingly, uniaxial extension tests show an increase of 3.07%, 10.97% and 27.33% for Young's modulus, yield stress and ultimate stress values, respectively, and a slight reduction of 1.29% for the samples elongation at break when compared to the experimental data collected from virgin material samples. The improvement of these mechanical properties in the recycled samples suggests that ultrasonic microinjection produces a mechano-chemical material change.

12.
Polymers (Basel) ; 12(7)2020 Jul 07.
Artigo em Inglês | MEDLINE | ID: mdl-32645979

RESUMO

In this study, the properties of a polyolefin blend matrix (PP-HDPE) were evaluated and modified through the addition of raw coir coconut fibers-(CCF). PP-HDPE-CCF biocomposites were prepared using melt blending processes with CCF loadings up to 30% (w/w). CCF addition generates an increase of the tensile and flexural modulus up to 78% and 99% compared to PP-HDPE blend. This stiffening effect is caused by a decrease in the polymeric chain mobility due to CCF, the higher mechanical properties of the CCF compared to the polymeric matrix and could be an advantage for some biocomposites applications. Thermal characterizations show that CCF incorporation increases the PP-HDPE thermal stability up to 63 °C, slightly affecting the melting behavior of the PP and HDPE matrix. DMA analysis shows that CCF improves the PP-HDPE blend capacity to absorb higher external loads while exhibiting elastic behavior maintaining its characteristics at higher temperatures. Also, the three-dimensional microscopy study showed that CCF particles enhance the dimensional stability of the PP-HDPE matrix and decrease manufacturing defects as shrinkage in injected specimens. This research opens a feasible opportunity for considering PP-HDPE-CCF biocomposites as alternative materials for the design and manufacturing of sustainable products by injection molding.

13.
Polymers (Basel) ; 12(7)2020 Jun 27.
Artigo em Inglês | MEDLINE | ID: mdl-32605116

RESUMO

This study explores the reprocessing behavior of polypropylene-sugarcane bagasse biocomposites using neat and chemically treated bagasse fibers (20 wt.%). Biocomposites were reprocessed 5 times using the extrusion process followed by injection molding. The mechanical properties indicate that microfibers bagasse fibers addition and chemical treatments generate improvements in the mechanical properties, reaching the highest performance in the third cycle where the flexural modulus and flexural strength increase 57 and 12% in comparison with neat PP. differential scanning calorimetry (DSC) and TGA characterization show that bagasse fibers addition increases the crystallization temperature and thermal stability of the biocomposites 7 and 39 °C respectively, without disturbing the melting process of the PP phase for all extrusion cycles. The rheological test shows that viscosity values of PP and biocomposites decrease progressively with extrusion cycles; however, Cole-Cole plots, dynamic mechanical analysis (DMA), width at half maximum of tan delta peaks and SEM micrographs show that chemical treatments and reprocessing could improve fiber dispersion and fiber-matrix interaction. Based on these results, it can be concluded that recycling potential of polypropylene-sugarcane bagasse biocomposites is huge due to their mechanical, thermal and rheological performance resulting in advantages in terms of sustainability and life cycle impact of these materials.

14.
Polymers (Basel) ; 11(4)2019 Apr 11.
Artigo em Inglês | MEDLINE | ID: mdl-30979063

RESUMO

Recently, ultrasonic molding (USM) has emerged as a promising replication technique for low and medium volume production of miniature and micro-scale parts. In a relatively short time cycle, ultrasonic molding can process a wide variety of polymeric materials without any noticeable thermal degradation into cost-effective molded parts. This research work reviews recent breakthroughs of the ultrasonic injection molding and ultrasonic compression molding process regarding the equipment and tooling development, materials processing and potential applications in the medical industry. The discussion is centered on the challenges of industrializing this technology, pointing out the need for improvement of the current process's robustness and repeatability. Among the most important research areas that were identified are the processing of novel engineered and nanomaterials, the understanding and control of the ultrasonic plasticization process and the tooling and equipment development.

15.
J Appl Biomater Funct Mater ; 17(1): 2280800019831599, 2019.
Artigo em Inglês | MEDLINE | ID: mdl-30841778

RESUMO

PURPOSE:: To evaluate the thermomechanical and in vitro biological response of poly(lactic-co-glycolic acid) (PLGA) plates for craniofacial reconstructive surgery. METHODS:: PLGA 85/15 craniofacial plates were produced by injection molding by testing two different temperatures (i.e., 240°C, PLGA_lowT, and 280°C, PLGA_highT). The mechanical properties of the produced plates were characterized by three-point bending tests, dynamic mechanical analysis, and residual stress. Crystallinity and thermal transitions were investigated by differential scanning calorimetry. Finally, in vitro cell interaction was evaluated by using SAOS-2 as cell model. Indirect cytotoxicity tests (ISO 10-993) were performed to prove the absence of cytotoxic release. Cells were then directly seeded on the plates and their viability, morphology, and functionality (ALP) checked up to 21 days of culture. RESULTS:: A similar performance of PLGA_lowT and PLGA_highT plates was verified in the three-point bending test and dynamic mechanical analyses. Also, the two processing temperatures did not influence the in vitro cell interaction. Cytotoxicity and ALP activity were similar for the PLGA plates and control. Cell results demonstrated that the PLGA plates supported cell attachment and proliferation. Furthermore, energy-dispersive X-ray spectroscopy revealed the presence of sub-micron particles, which were identified as inorganic mineral deposits resulting from osteoblast activity. CONCLUSION:: The present work demonstrated that the selected processing temperatures did not affect the material performance. PLGA plates showed good mechanical properties for application in craniofacial reconstructive surgery and adequate biological properties.


Assuntos
Materiais Biocompatíveis/química , Copolímero de Ácido Poliláctico e Ácido Poliglicólico/química , Materiais Biocompatíveis/farmacologia , Varredura Diferencial de Calorimetria , Linhagem Celular Tumoral , Sobrevivência Celular/efeitos dos fármacos , Força Compressiva , Humanos , Copolímero de Ácido Poliláctico e Ácido Poliglicólico/farmacologia , Temperatura de Transição
16.
Carbohydr Polym ; 117: 988-995, 2015 Mar 06.
Artigo em Inglês | MEDLINE | ID: mdl-25498726

RESUMO

Glycerol-plasticized cornstarch and poly(lactic acid) (PLA) were melt-blended alone and at a constant 70:30 (m/m) composition, in the present of an organoclay. The effect of increasing contents of the organoclay on extruded and compression-molded samples was evaluated by X-ray diffraction (XRD), capillary rheometry, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and tensile tests. XRD and shear viscosity results obtained for the hybrid components (TPS/organoclay and PLA/organoclay) were correlated with the hybrid blends properties. XRD and TGA results suggested that the organoclay was similarly dispersed within both phases. SEM images revealed improved adhesion between the phases. Shear viscosities results indicated improved compatibilization as the organoclay content was increased. Some of the extruded materials were also submitted to injection molding, and characterized by SEM and by tensile tests. For the extruded and compression-molded samples, improved mechanical properties were obtained for the samples with higher contents of the organoclay. For the injection-molded samples, the mechanical properties seemed to be dependent on the organoclay dispersion.


Assuntos
Glicerol/química , Ácido Láctico/química , Polímeros/química , Amido/química , Teste de Materiais , Poliésteres , Estresse Mecânico , Viscosidade
17.
Rio de Janeiro; s.n; 2009. 95 p. ilus, tab.
Tese em Português | LILACS, BBO - Odontologia | ID: biblio-866125

RESUMO

Enquanto os métodos tradicionais de processamento de restaurações cerâmicas tornaram-se notórios por sua complexidade, as técnicas mais modernas vêm privilegiando a simplicidade de execução e a automação. Dentre estas, destaca-se a injeção em moldes, que recentemente, foi associada a métodos CAD-CAM. Estudos anteriores demonstraram a viabilidade de utilização de um vidro feldspático de baixa expansão térmica, Alpha (Vita Zahnfabrik), para injeção, porém, faltam informações quanto às propriedades mecânicas e a microestrutura deste material quando submetido à injeção. Os objetivos deste estudo são: produzir pastilhas vidrocerâmicas para injeção a quente a partir de Alpha e da mistura deste vidro com partículas de alumina e zircônia; avaliar a resistência à flexão dos materiais processados, e compará-la a um material compatível existente no mercado (PM9 - Vita Zahnfabrik); estudar a estrutura microscópica dos materiais e correlacioná-la com suas propriedades mecânicas; identificar por meio de difração de raios X a formação de fases cristalinas durante as diferentes etapas de processamento. A injeção aumentou a resistência do vidro Alpha devido à redução na quantidade e tamanho dos defeitos internos, principalmente porosidades. Apesar de ter sido observada nucleação de cristais nos dois materiais, durante o processamento, não foi possível determinar de que forma este fenômeno afetou as propriedades mecânicas dos materiais. Não foi detectada alteração no padrão de distribuição das fases cristalinas observadas em microscópio eletrônico de varredura antes e depois da injeção. Não foi verificada diferença estatística significante entre a resistência à flexão de Alpha injetado e PM9. A adição de partículas de alumina e zirconia ao vidro Alpha provocou redução da resistência, devido à formação de aglomerados durante a confecção das pastilhas e a incapacidade da injeção em dispersá-los. Tais aglomerados funcionaram como concentradores de tensões, enfraquecendo o material.


While traditional processing routes in the fabrication of ceramic restorations became notorious for their complexity, modern techniques have been priviledging simplicity and automation. High-temperature injection molding is a clear example, and recently has been associated to CAD-CAM technology. Studies demonstrated the use of a low thermal expansion feldspathic glass (Alpha, Vita Zahnfabrik) for injection, although more information is needed in terms of mechanical properties and microstructure of this material after being submitted to injection. The objectives of this study are: produce Alpha glass-ceramic ingots and Alpha with alumina and zirconia particles ingots for injection; evaluate flexural strength of the processed materials and compare it to a compatible product (PM9-Vita Zahnfabrik); study microstructure of the materials and correlate it to their mechanical properties; identify the existing cristalline phases at different processing stages with X-ray diffraction. Injection increased mechanical properties of Alpha glass due to reduction in porosity of the material. Despite the observation of crystal nucleation on both materials during processing, a clear correlation of this phenomenon and mechanical behavior could not be made. No alterations on the pattern of the crystalline phase distribution due to injection were observed on scanning electron microscope images. Flexural strength did not vary significantly between injected Alpha and PM9. The addittion of alumina and zirconia particles resulted in poorer mechanical results due to agglomerate formation during ingot fabrication and the incapacity of its dispersion trough injection. These agglomerates worked as stress concentrators, weakening the material.


Assuntos
Materiais Dentários/química , Porcelana Dentária/química , Cerâmica , Testes de Dureza , Teste de Materiais , Fenômenos Mecânicos , Microscopia Eletrônica de Varredura , Maleabilidade
18.
Rio de Janeiro; s.n; 2009. 95 p. ilus, tab.
Tese em Português | LILACS, BBO - Odontologia | ID: lil-673680

RESUMO

Enquanto os métodos tradicionais de processamento de restaurações cerâmicas tornaram-se notórios por sua complexidade, as técnicas mais modernas vêm privilegiando a simplicidade de execução e a automação. Dentre estas, destaca-se a injeção em moldes, que recentemente, foi associada a métodos CAD-CAM. Estudos anteriores demonstraram a viabilidade de utilização de um vidro feldspático de baixa expansão térmica, Alpha (Vita Zahnfabrik), para injeção, porém, faltam informações quanto às propriedades mecânicas e a microestrutura deste material quando submetido à injeção. Os objetivos deste estudo são: produzir pastilhas vidrocerâmicas para injeção a quente a partir de Alpha e da mistura deste vidro com partículas de alumina e zircônia; avaliar a resistência à flexão dos materiais processados, e compará-la a um material compatível existente no mercado (PM9 - Vita Zahnfabrik); estudar a estrutura microscópica dos materiais e correlacioná-la com suas propriedades mecânicas; identificar por meio de difração de raios X a formação de fases cristalinas durante as diferentes etapas de processamento. A injeção aumentou a resistência do vidro Alpha devido à redução na quantidade e tamanho dos defeitos internos, principalmente porosidades. Apesar de ter sido observada nucleação de cristais nos dois materiais, durante o processamento, não foi possível determinar de que forma este fenômeno afetou as propriedades mecânicas dos materiais. Não foi detectada alteração no padrão de distribuição das fases cristalinas observadas em microscópio eletrônico de varredura antes e depois da injeção. Não foi verificada diferença estatística significante entre a resistência à flexão de Alpha injetado e PM9. A adição de partículas de alumina e zirconia ao vidro Alpha provocou redução da resistência, devido à formação de aglomerados durante a confecção das pastilhas e a incapacidade da injeção em dispersá-los. Tais aglomerados funcionaram como concentradores de tensões, enfraquecendo o material.


While traditional processing routes in the fabrication of ceramic restorations became notorious for their complexity, modern techniques have been priviledging simplicity and automation. High-temperature injection molding is a clear example, and recently has been associated to CAD-CAM technology. Studies demonstrated the use of a low thermal expansion feldspathic glass (Alpha, Vita Zahnfabrik) for injection, although more information is needed in terms of mechanical properties and microstructure of this material after being submitted to injection. The objectives of this study are: produce Alpha glass-ceramic ingots and Alpha with alumina and zirconia particles ingots for injection; evaluate flexural strength of the processed materials and compare it to a compatible product (PM9-Vita Zahnfabrik); study microstructure of the materials and correlate it to their mechanical properties; identify the existing cristalline phases at different processing stages with X-ray diffraction. Injection increased mechanical properties of Alpha glass due to reduction in porosity of the material. Despite the observation of crystal nucleation on both materials during processing, a clear correlation of this phenomenon and mechanical behavior could not be made. No alterations on the pattern of the crystalline phase distribution due to injection were observed on scanning electron microscope images. Flexural strength did not vary significantly between injected Alpha and PM9. The addittion of alumina and zirconia particles resulted in poorer mechanical results due to agglomerate formation during ingot fabrication and the incapacity of its dispersion trough injection. These agglomerates worked as stress concentrators, weakening the material.


Assuntos
Materiais Dentários/química , Porcelana Dentária/química , Cerâmica , Testes de Dureza , Teste de Materiais , Fenômenos Mecânicos , Microscopia Eletrônica de Varredura , Maleabilidade
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