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Porous sound absorption ceramic is one of the most promising materials for effectively eliminating noise pollution. However, its high production cost and low mechanical strength limit its practical applications. In this work, low-cost and in situ mullite whisker-reinforced porous sound-absorbing ceramics were prepared using recyclable construction waste and Al2O3 powder as the main raw materials, and AlF3 and CeO2 as the additives, respectively. The effects of CeO2 content, AlF3 content, and sintering temperature on the microstructure and properties of the porous ceramics were systematically investigated. The results showed that a small amount of CeO2 significantly promoted the growth of elongated mullite crystals in the resultant porous ceramics, decreased the growth temperature of the mullite whiskers, and significantly increased the biaxial flexural strength. When 2 wt.% CeO2 and 12 wt.% AlF3 were added to the system, mullite whiskers were successfully obtained at a sintering temperature of 1300 °C for 1 h, which exhibited excellent properties, including an open porosity of 56.4 ± 0.6%, an average pore size of 1.32-2.54 µm, a biaxial flexural strength of 23.7 ± 0.9 MPa, and a sound absorption coefficient of >0.8 at 800-4000 Hz.

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Through an activation reaction sintering method, porous (Mo2/3Y1/3)2AlC ceramics were prepared by Mo, Y, Al, and graphite powders as raw materials. The phase composition, microstructure, element distribution, and pore structure characteristics were comprehensively studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), Archimedes method, and bubble point method. A detailed investigation was conducted on the influence of sintering temperature on the phase composition. Possible routes of phase transition and pore formation mechanisms during the sintering process were provided. The experimental results reveal that at 650-850 °C, transition metals react with aluminum, forming aluminum-containing intermetallics and a small amount of carbides. At 850-1250 °C, transition metals collaborate with graphite, producing transition metal carbides. Then, at 1250-1450 °C, these aluminum intermetallics interact with transition metal carbides and remaining unreacted Y, Al, and C, yielding the final product (Mo2/3Y1/3) 2AlC. Simultaneously, the pore structure alters correspondingly with the solid-phase reaction at different reaction temperatures.

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Porous anorthite (CaAl2Si2O8) ceramics, suitable for thermal insulation in buildings, were obtained using waste seashells as a source of CaO, kaolin as a source of Al2O3 and SiO2 and banana peel as a pore former. Changing the volume of banana peel as well as the processing temperature was found to be an effective approach to control the thermo-mechanical properties of the obtained anorthite ceramics. The sintering of powder compacts containing up to 30 wt% banana peel at temperatures ranging from 1100 to 1200 °C resulted in anorthite ceramics possessing up to 45% open porosity, a compressive strength between 13 and 92 MPa, a bulk density between 1.87 and 2.62 g/cm3 and thermal conductivity between 0.097 and 3.5 W/mK. It was shown that waste materials such as seashells and banana peel can be used to obtain cost-effective thermal insulation in buildings.

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Bioinert materials such as the zirconium dioxide and aluminum oxide are widely used in surgery and dentistry due to the absence of cytotoxicity of the materials in relation to the surrounding cells of the body. However, little attention has been paid to the study of metabolic processes occurring at the implant-cell interface. The metabolic activity of mouse 3T3 fibroblasts incubated on yttrium-stabilized zirconium ceramics cured with aluminum oxide (ATZ) and stabilized zirconium ceramics (Y-TZP) was analyzed based on the ratio of the free/bound forms of cofactors NAD(P)H and FAD obtained using two-photon microscopy. The results show that fibroblasts incubated on ceramics demonstrate a shift towards the free form of NAD(P)H, which is observed during the glycolysis process, which, according to our assumptions, is related to the porosity of the surface of ceramic structures. Consequently, despite the high viability and good proliferation of fibroblasts assessed using an MTT test and a scanning electron microscope, the cells are in a state of hypoxia during incubation on ceramic structures. The FLIM results obtained in this work can be used as additional information for scientists who are interested in manufacturing osteoimplants.

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Objective: To investigate the preparation and properties of the novel silica (SiO 2)/hydroxyapatite (HAP) whiskers porous ceramics scaffold. Methods: The HAP whiskers were modified by the SiO 2 microspheres using the Stöber method. Three types of SiO 2/HAP whiskers were fabricated under different factors (for the No.1 samples, the content of tetraethoxysilane, stirring time, calcination temperature, and soaking time were 10 mL, 12 hours, 560℃, and 0.5 hours, respectively; and in the No.2 samples, those were 15 mL, 24 hours, 650℃, and 2 hours, respectively; while those in the No.3 samples were 20 mL, 48 hours, 750℃, and 4 hours, respectively). The phase and morphology of the self-made HAP whisker and 3 types of SiO 2/HAP whiskers were detected by the X-ray diffraction analysis and scanning electron microscopy. Taken the self-made HAP whisker and 3 types of SiO 2/HAP whiskers as raw materials, various porous ceramic materials were prepared using the mechanical foaming method combined with extrusion molding method, and the low-temperature heat treatment. The pore structure of porous ceramics was observed by scanning electron microscopy. Its porosity and pore size distribution were measured. And further the axial compressive strength was measured, and the biodegradability was detected by simulated body fluid. Cell counting kit 8 method was used to conduct cytotoxicity experiments on the extract of porous ceramics. Results: The SiO 2 microspheres modified HAP whiskers and its porous ceramic materials were prepared successfully, respectively. In the SiO 2/HAP whiskers, the amorphous SiO 2 microspheres with a diameter of 200 nm, uniform distribution and good adhesion were attached to the surface of the whiskers, and the number of microspheres was controllable. The apparent porosity of the porous ceramic scaffold was about 78%, and its pore structure was composed of neatly arranged longitudinal through-holes and a large number of micro/nano through-holes. Compared with HAP whisker porous ceramic, the axial compressive strength of the SiO 2/HAP whisker porous ceramics could reach 1.0 MPa, which increased the strength by nearly 4 times. Among them, the axial compressive strength of the No.2 SiO 2/HAP whisker porous ceramic was the highest. The SiO 2 microspheres attached to the surface of the whiskers could provide sites for the deposition of apatite. With the content of SiO 2 microspheres increased, the deposition rate of apatite accelerated. The cytotoxicity level of the prepared porous ceramics ranged from 0 to 1, without cytotoxicity. Conclusion: SiO 2/HAP whisker porous ceramics have good biological activity, high porosity, three-dimensional complex pore structure, good axial compressive strength, and no cytotoxicity, which make it a promising scaffold material for bone tissue engineering.

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Radiative cooling enables the passive cooling of buildings without energy input. Structural radiative cooling materials, such as cellulose-based composites, have recently received extensive attention due to their exceptional mechanical properties and spectral selectivity. However, the cellulose-based materials face challenges in durability and flame resistance, which limits their practical application. Herein, a structural porous Si3N4-BN ceramic with a high solar reflectivity of ∼0.95 and an atmospheric window emissivity of ∼0.95 was prepared by one-step combustion synthesis. The porous ceramic achieves a subambient radiative cooling performance of 5.14 °C under direct sunlight and theoretically yields a cooling power of 78.55 W m-2. The network structure of Si3N4 crystals leads to a flexural strength of 31.07 MPa and a compressive strength of 65.36 MPa. The porous Si3N4-BN ceramics with excellent radiative cooling performance, mechanical properties, and thermal insulation exhibit wide application prospects in building cooling, especially in the harsh environment of tropical desert and island regions.

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Ceramic components require very high energy consumption due to synthesis, shaping, and thermal treatment. However, this study suggests that combining the sol-gel process, replica technology, and stereolithography has the potential to produce highly complex geometries with energy savings in each process step. We fabricated light-frame honeycombs of Al2O3, Ba0.85Ca0.15Zr0.1Ti0.9O3 (BCZT), and BaTiO3 (BT) using 3D-printed templates with varying structural angles between -30° and 30° and investigated their mechanical and piezoelectric properties. The Al2O3 honeycombs showed a maximum strength of approximately 6 MPa, while the BCZT and BaTiO3 honeycombs achieved a d33 above 180 pC/N. Additionally, the BCZT powder was prepared via a sol-gel process, and the impact of the calcination temperature on phase purity was analyzed. The results suggest that there is a large energy-saving potential for the synthesis of BCZT powder. Overall, this study provides valuable insights into the fabrication of complex ceramic structures with improved energy efficiency and enhancement of performance.

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Researchers are continuously seeking to develop new materials to protect against inclement weather and thus optimize energy efficiency in housing. This research aimed to determine the influence of corn starch percentage on the physicomechanical and microstructural properties of a diatomite-based porous ceramic. The starch consolidation casting technique was applied to fabricate a diatomite-based thermal insulating ceramic with hierarchical porosity. Diatomite mixtures with 0%, 10%, 20%, 30%, and 40% starch were consolidated. The results show that starch content significantly influences apparent porosity, and this, in turn, influences several parameters, such as thermal conductivity, diametral compressive strength, microstructure, and water absorption of diatomite-based ceramics. The porous ceramic processed by the starch consolidation casting method corresponding to the mixture of diatomite with 30% starch obtained the best properties, with a thermal conductivity of 0.0984 W/m·K, an apparent porosity of 57.88%, a water absorption of 58.45%, and a diametral compressive strength of 35.18 kg/cm2 (3.45 MPa). Our results reveal that the diatomite-based ceramic thermal insulator obtained by starch consolidation is effective for use on roofs to improve thermal comfort in dwellings located in cold regions.

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Freeze Foams are cellular, ceramic structures with hierarchical pore structures that are manufactured using the direct foaming process. By tailoring their morphology and strength, these foam structures are able to cover a wide range of application. Earlier works identified that pore-forming influencing factors (water and air content, suspension temperature, as well as pressure reduction rate) dictate the constitution on a macroscopic and microscopic scale. Therefore, the ability to manufacture foams whose properties align with the component requirements would be an important step in advancing towards a widespread application of these promising materials. With this goal in mind, the correlation between the pore-forming influencing factors and the resulting mechanical properties was quantified. Foams with independently adjustable porosities were produced at the micro and macro scales and evaluated according to their material failure behavior under compressive loads. As a result, foams with determined macroporosities between 38 and 62%, microporosities between 25 and 42%, and compression strengths between 1 and 7 MPa with different material failure characteristics were manufactured and systematically investigated.

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Porous (Ta0.2Nb0.2Ti0.2Zr0.2Hf0.2)C high-entropy ceramics (HEC) with a dual-porosity structure were fabricated by pressureless sintering using a mixture powder of ceramic precursor and SiO2 microspheres. The carbothermal reduction in the ceramic precursor led to the formation of pores with sizes of 0.4-3 µm, while the addition of SiO2 microspheres caused the appearance of pores with sizes of 20-50 µm. The porous HECs exhibit competitive thermal insulation (4.12-1.11 W·m-1 k-1) and extraordinary compressive strength (133.1-41.9 MPa), which can be tailored by the porosity of the ceramics. The excellent properties are ascribed to the high-entropy effects and dual-porosity structures. The severe lattice distortions in the HECs lead to low intrinsic thermal conductivity and high compressive strength. The dual-porosity structure is efficient at phonon scattering and inhabiting crack propagations, which can further improve the thermal insulation and mechanical properties of the porous HECs.

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Graphene transfer onto ceramics, like Si/SiO2, is well-developed and described in the literature. However, it is problematic for other ceramic materials (e.g., Al2O3 and ZrO2), especially porous ones. In this case, it is mainly due to poor adhesion to the substrate, resulting in strong degradation of the graphene. For these reasons, the research topic of this study was undertaken. This article presents research on the development of the methodology of graphene transfer onto ceramic Al2O3 surfaces. Polycrystalline graphene chemical vapour deposition (CVD) monolayer and quasimonocrystalline high-strength metallurgical graphene (HSMG®) synthesised on liquid copper were used. When developing the transfer methodology, the focus was on solving the problem of graphene adhesion to the surface of this type of ceramic, and thus reducing the degree of graphene deterioration at the stage of producing a ceramic-graphene composite, which stands in the way of its practical use. Plasma and chemical ceramic surface modification were applied to change its hydrophobicity, and thus to improve the adhesion between the graphene and ceramic. The modification included the use of dielectric barrier discharge (DBD) plasma, oxygen plasma (RF PACVD method - Radio Frequency Plasma Assisted Chemical Vapour Deposition), and hydrofluoric acid treatment. Changes in surface properties caused by the modifications were determined by measuring the contact angle and (in the case of chemical modification) measuring the degree of surface development. The effectiveness of the applied surface preparation methodology was evaluated based on the damage degree of CVD and HSMG® graphene layer transferred onto modified Al2O3 using optical microscopy and Raman spectroscopy. The best average ID/IG ratio for the transferred HSMG® graphene was obtained after oxygen plasma modification (0.63 ± 0.18) and for CVD, graphene DBD plasma was the most appropriate method (0.17 ± 0.09). The total area of graphene defects after transfer to Al2O3 was the smallest for HSMG® graphene after modification with O2 plasma (0.251 mm2/cm2), and for CVD graphene after surface modification with DBD plasma (0.083 mm2/cm2).

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Inflammation-induced by biomaterials is a critical event to determine the success and efficiency of tissue repair. Macrophages are a major population that participates the biomaterial induced inflammation. The response of macrophages depends on the characteristics of biomaterials, thus causing a cascade reaction in subsequent biological processes. In this study, porous biphase calcium phosphate (BCP) ceramics with the different surface structures were constructed to compare the effect of surface structure on bone generation potential, and further reveal the inflammation-involved mechanism. Our results demonstrated that macrophages on three ceramics showed distinct morphologies and spreading areas. The nanoscale whisker structure did induce more bone generation in the mice thigh muscle. The in vitro result revealed that nanoscale whisker structure could drive macrophage polarization towards M1-like phenotype, indicated by a higher expression of pro-inflammatory specific markers (iNOS and CCR7), and mass secretion of TNF-α. Further research indicated that additional TNF-α could promote the osteogenic differentiation of mesenchymal stem cells (MSCs). However, excess addition of TNF-α showed an opposite effect on the osteogenic differentiation of MSCs by initiating the NF-κB signaling pathway, which suppresses the osteogenesis process.

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In this work, hierarchically porous SiC ceramics were prepared via the foaming method. Porous ceramics with tunable, uniform, and bimodal pore structures were successfully fabricated in a facile way. The formation mechanisms of the 1st and 2nd modal macropores are the H2O2 foaming process and SiC particle overlap, respectively. The effect of pore-foaming agent amount, foaming temperature, and surfactant was investigated. According to the results, with increasing H2O2 amount, the porosity, pore size, and interconnectivity of the 1st modal pores increased, whereas bulk density and strength decreased. The porosity increased while the strength decreased as the foaming temperature increased. Surfactants increased pore interconnectivity and porosity. When the foaming temperature was 85 °C, and the addition of H2O2 was 5 wt.%, the porosity, bulk density, flexural strength, and compressive strength were 56.32%, 2.8301 g/cm3, 11.94 MPa, and 24.32 MPa, respectively. Moreover, SiC porous ceramics exhibited excellent corrosion resistance to acids and alkalis.

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OBJECTIVE@#To investigate the preparation and properties of the novel silica (SiO 2)/hydroxyapatite (HAP) whiskers porous ceramics scaffold.@*METHODS@#The HAP whiskers were modified by the SiO 2 microspheres using the Stöber method. Three types of SiO 2/HAP whiskers were fabricated under different factors (for the No.1 samples, the content of tetraethoxysilane, stirring time, calcination temperature, and soaking time were 10 mL, 12 hours, 560℃, and 0.5 hours, respectively; and in the No.2 samples, those were 15 mL, 24 hours, 650℃, and 2 hours, respectively; while those in the No.3 samples were 20 mL, 48 hours, 750℃, and 4 hours, respectively). The phase and morphology of the self-made HAP whisker and 3 types of SiO 2/HAP whiskers were detected by the X-ray diffraction analysis and scanning electron microscopy. Taken the self-made HAP whisker and 3 types of SiO 2/HAP whiskers as raw materials, various porous ceramic materials were prepared using the mechanical foaming method combined with extrusion molding method, and the low-temperature heat treatment. The pore structure of porous ceramics was observed by scanning electron microscopy. Its porosity and pore size distribution were measured. And further the axial compressive strength was measured, and the biodegradability was detected by simulated body fluid. Cell counting kit 8 method was used to conduct cytotoxicity experiments on the extract of porous ceramics.@*RESULTS@#The SiO 2 microspheres modified HAP whiskers and its porous ceramic materials were prepared successfully, respectively. In the SiO 2/HAP whiskers, the amorphous SiO 2 microspheres with a diameter of 200 nm, uniform distribution and good adhesion were attached to the surface of the whiskers, and the number of microspheres was controllable. The apparent porosity of the porous ceramic scaffold was about 78%, and its pore structure was composed of neatly arranged longitudinal through-holes and a large number of micro/nano through-holes. Compared with HAP whisker porous ceramic, the axial compressive strength of the SiO 2/HAP whisker porous ceramics could reach 1.0 MPa, which increased the strength by nearly 4 times. Among them, the axial compressive strength of the No.2 SiO 2/HAP whisker porous ceramic was the highest. The SiO 2 microspheres attached to the surface of the whiskers could provide sites for the deposition of apatite. With the content of SiO 2 microspheres increased, the deposition rate of apatite accelerated. The cytotoxicity level of the prepared porous ceramics ranged from 0 to 1, without cytotoxicity.@*CONCLUSION@#SiO 2/HAP whisker porous ceramics have good biological activity, high porosity, three-dimensional complex pore structure, good axial compressive strength, and no cytotoxicity, which make it a promising scaffold material for bone tissue engineering.

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Aluminum dross (AD) is a waste product produced during aluminum processing and can be used to prepare mullite ceramic materials. However, the research on the preparation of mullite porous ceramics entirely from solid waste is still in the development stage. In this paper, porous mullite ceramics were successfully fabricated using a solid-phase sintering process with AD and different silicon sources (fly ash, silica dust, and gangue) as raw materials. The bulk density, apparent porosity, and compressive strength of the specimens were obtained, and the phase compositions and microstructures of the sintered specimens were measured using XRD and SEM, respectively. The average activation energy of the phase transition of fly ash, silica dust, and gangue as silicon sources were 984 kJ/mol, 1113 kJ/mol, and 741 kJ/mol, respectively. The microstructures of the mullite in the specimens were prisms, random aggregates, and needle-shaped, respectively. The formation of needle-shaped mullite combined with the substrate enhanced the mechanical strength of the porous mullite ceramics. The apparent porosity, density, and compressive strength of the specimens with gangue as the silicon source were 33.13%, 1.98 g/cm3, and 147.84 MPa, respectively, when sintered at 1300 °C for 2 h.

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Freeze foaming is a method to manufacture cellular ceramic scaffolds with a hierarchical porous structure. These so-called freeze foams are predestined for the use as bone replacement material because of their internal bone-like structure and biocompatibility. On the one hand, they consist of macrostructural foam cells which are formed by the expansion of gas inside the starting suspension. On the other hand, a porous microstructure inside the foam struts is formed during freezing and subsequent freeze drying of the foamed suspension. The aim of this work is to investigate for the first time the formation of macrostructure and microstructure separately depending on the composition of the suspension and the pressure reduction rate, by means of appropriate characterization methods for the different pore size ranges. Moreover, the foaming behavior itself was characterized by in-situ radiographical and computed tomography (CT) evaluation. As a result, it could be shown that it is possible to tune the macro- and microstructure separately with porosities of 49-74% related to the foam cells and 10-37% inside the struts.

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The utility of recycling some intensive industries' waste materials for producing cellular porous ceramic is the leading aim of this study. To achieve this purpose, ceramic samples were prepared utilizing both arc furnace slag (AFS) and ceramic sludge, without any addition of pure chemicals, at 1100 °C. A series of nine samples was prepared via increasing AFS percentage over sludge percentage by 10 wt.% intervals, reaching 10 wt.% sludge and 90 wt.% AFS contents in the ninth and last batch. The oxide constituents of waste materials were analyzed using XRF. All synthesized samples were investigated using XRD to detect the precipitated minerals. The developed phases were ß-wollastonite, quartz, gehlenite, parawollastonite and fayalite. The formed crystalline phases were changed depending on the CaO/SiO2 ratio in the batch composition. Sample morphology was investigated via scanning electron microscope to identify the porosity of the prepared ceramics. Porosity, density and electrical properties were measured; it was found that all these properties were dependent on the composition of starting materials and formed phases. When increasing CaO and Al2O3 contents, porosity values increased, while increases in MgO and Fe2O3 caused a decrease in porosity and increases in dielectric constant and electric conductivity. Sintering of selected samples at different temperatures caused formation of two polymorphic structures of wollastonite, either ß-wollastonite (unstable) or parawollastonite (stable). ß-wollastonite transformed into parawollastonite at elevated temperatures. When increasing the sintering temperature to 1150 °C, a small amount of fayalite phase (Fe2SiO4) was formed. It was noticed that the dielectric measurements of the selected sintered samples at 1100 °C were lower than those recorded when sintering temperatures were 1050 °C or 1150 °C.

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Dedicated hierarchical structuring of functional ceramics can be used to shift the limits of functionality. This work presents the manufacturing of highly open porous, hierarchically structured barium titanate ceramics with 3-3 connectivity via direct ink writing of capillary suspension-type inks. The pore size of the printed struts (∼1 µm) is combined with a printed mesostructure (∼100 µm). The self-organized particle network, driven by strong capillary forces in the ternary solid/fluid/fluid ink, results in a high strut porosity, and the distinct flow properties of the ink allow for printing high strut size to pore size ratios, resulting in total porosities >60%. These unique and highly porous additive manufactured log-pile structures with closed bottom and top layers enable tailored dielectric and electromechanical coupling, resulting in an energy harvesting figure of merit FOM33 more than four times higher than any documented data for barium titanate. This clearly demonstrates that combining additive manufacturing of capillary suspensions in combination with appropriate sintering allows for creation of complex architected 3D structures with unprecedented properties. This opens up opportunities in a broad variety of applications, including electromechanical energy harvesting, electrode materials for batteries or fuel cells, thermoelectrics, or bone tissue engineering with piezoelectrically stimulated cell growth.

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Due to their various applications, metal oxides are of high interest for fundamental research and commercial usage. Per applications as catalysts or electrochemical devices, the tailored design of metal oxides featuring a high specific surface area and additional functionalities is of the utmost importance for the performance of the resulting materials. We report a new method for preparing free-standing films consisting of hierarchically porous metal oxides (titanium and niobium based) by combining emulsion polymerization and shear-induced monodisperse particle self-assembly in the presence of sol-gel precursors. After thermal treatment, the resulting porous materials can be used as electrodes in Li-ion batteries. The titanium and niobium sol-gel precursors were partially immobilized to the surface of organic core-interlayer particles featuring hydroxyl groups to obtain hybrid organic-inorganic particles through the melt-shear organization process. Free-standing particle-based films, in analogy to elastomeric opal films and colloidal crystals, can be prepared in a convenient one-step preparation process. After thermal treatment, ordered pores are obtained, while the pristine metal oxide precursor shell can be converted to the (mixed) metal oxide matrix. Heat treatment under CO2 leads to mixed-TiNb oxide/carbon hybrid materials. The highly porous derivative structure enhances electrolyte permeation. When tested as Li-ion battery electrodes, it shows a specific capacity of 335 mAh·g-1 at a rate of 10 mA·g-1. After 1000 cycles at 250 mA·g-1, the electrodes still provided a specific capacity of 191 mAh·g-1.

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In this article, we propose a simple scheme of using berberine (BBR) to modify porous calcium phosphate ceramics (named PCPC). These BBR molecules regulate the crystallization of hydroxyapatite nanorods on PCPC. We found that these nanorods and the adsorbed BBR changed the interface micro-environment of PCPC by SEM images. The microenvironment of PCPC surface is essential for promoting BMSCs' proliferation and differentiation. These results demonstrated that PCPC/BBR markedly improved the bone regeneration of osteoporosis rats. Moreover, PCPC/BBR had significantly increased the expression levels of ALP, osteocalcin and bone morphogenetic protein2 and RUNX2 in BMSCs originated from osteoporosis rats.