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HYPOTHESIS: Thermal through-air bonding process and slip additive treatment affect fibre surface structure and nanomechanical properties, which is extremely difficult to characterise on a single-fibre level. EXPERIMENTS: Optical microscopy (OM) was applied to study the effect of air-through bonding, spunbonding, and crimping on fibre geometry and general appearance. A "spray-on" method developed here using a custom-designed fibre holder allowed a direct measurement of static contact angles of water droplets on single fibres. Scanning electron microscopy (SEM) showed different morphological features on the fibre due to the nonwoven fabric-making process and additive treatment. Synchrotron X-ray diffraction (XRD) was applied to study the effect of erucamide presence on polypropylene (PP) fibre crystal structure. Atomic force microscopy (AFM) imaging provided complementary characterization of fibre topographic features such as average surface roughness, along with adhesion force mapping by quantitative nanomechanical (QNM) AFM imaging. FINDINGS: Our results show the effect of nonwoven making process and surfactant additive treatment on the fibre surface structure and nanomechanical properties. Wettability experiment on the single fibre revealed the hydrophobic nature of all the synthetic fibres. For polyethylene/polyethylene terephthalate (PE/PET) bicomponent single fibres, the polyethylene sheath was found to possess fibrillar microstructure - typical for drawn fibres, whereas the fibres entangled in nonwoven fabrics exhibited a uniform, porous surface morphology attributed to the through-air process. Adhesion force mapping allowed us to correlate fibre nanomechanical properties with its topography, with surface pore interiors showing higher adhesion than the flat polyethylene region. Furthermore, on the polypropylene (PP) fibre surface treated with erucamide (13-cis-docosenamide; a common slip additive used in polyolefin film processing), we observed overlapping multilayers consisting of 4 nm erucamide bilayers, attributed to the slip additive migration onto the fibre surface. XRD measurements of the fibres did not detect the presence of erucamide; however, AFM imaging provided evidence for its migration to the fibre surface, imparting influence on the surface structure and adhesive properties of the fibre. Single-fibre AFM imaging also allowed a detailed analysis of different surface roughness parameters, revealing that both through-air bonding in the nonwoven making process and the slip additive (erucamide) treatment affected the fibre surface roughness. The wettability, surface morphology, and adhesion properties from this study, obtained with unprecedented resolution and details on single fibres, are valuable to informing rational design of fibre processing for fibre optimal properties, critically important in many industrial applications.
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Analytical modeling of soft pneumatic actuators constitutes a powerful tool for the systematic design and characterization of these key components of soft robotics. Here, we maximize the quasi-static bending angle of a soft pneumatic actuator by optimizing its cross-section for a fixed positive pressure inside it. We begin by formulating a general theoretical framework for the analytical calculation of the bending angle of pneumatic actuators with arbitrary cross-sections, which is then applied to an actuator made of a circular polymer tube and an asymmetric patch in the shape of a hollow-cylinder sector on its outer surface. It is shown that the maximal bending angle of this actuator can be achieved using a wide range of patches with different optimal dimensions and approximately the same cross-sectional area, which decreases with pressure. We also calculate the optimal dimensions of thin and small patches in thin pneumatic actuators. Our analytical results lead to clear design guidelines, which may prove useful for engineering and optimization of the key components of soft robotics with superior features.
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Many bacteria become progressively more resistant to antibiotics and it remains a challenging task to control their overall levels. Polymers combined with active biomolecules come to the forefront for the design of antibacterial materials that can address this encounter. In this work, we investigated the photo-crosslinking approach of UV-sensitive benzophenone molecule (BP) with polyvinylpyrrolidone (PVP) polymer within electrospun fibres. The BP and PVP solutions allowed fabricating polymer mats that were subsequently functionalised with antibacterial lysozyme. The physical properties of the crosslinked electrospun fibres were investigated by scanning electron microscopy and atomic force microscopy. The average diameter of the obtained fibres decreased from 290 ± 50 nm to 270 ± 70 nm upon the addition of the crosslinking molecules and then to 240 ± 80 nm and 180 ± 90 nm after subsequent crosslinking reaction at an increasing time: 3 and 5 h, respectively. The peak force quantitative nanomechanical mapping (PF-QNM) indicated the increase of DMT modulus of obtained cross-linked fibres from 4.1 ± 0.8 GPa to 7.2 ± 0.5 GPa. Furthermore, the successful crosslinking reaction of PVP and BP solution into hydrogels was investigated in terms of examining photo-crosslinking mechanism and was confirmed by rheology, Raman, Fourier transform infrared and nuclear magnetic resonance. Finally, lysozyme was successfully encapsulated within cross-linked PVP-BP hydrogels and these were successfully electrospun into mats which were found to be as effective antibacterial agents as pure lysozyme molecules. The dissolution rate of photo cross-linked PVP mats was observed to increase in comparison to pure PVP electrospun mats which opened a potential route for their use as antibacterial, on-demand, dissolvable coatings for various biomedical applications.
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Spider silk is a material well known for its outstanding mechanical properties, combining elasticity and tensile strength. The molecular mobility within the silk's polymer structure on the nanometre length scale importantly contributes to these macroscopic properties. We have therefore investigated the ensemble-averaged single-particle self-dynamics of the prevailing hydrogen atoms in humid spider dragline silk fibres on picosecond time scales in situ as a function of an externally applied tensile strain. We find that the molecular diffusion in the amorphous fraction of the oriented fibres can be described by a generalized fractional diffusion coefficient Kα that is independent of the observation length scale in the probed range from approximately 0.3-3.5 nm. Kα increases towards a diffusion coefficient of the classical Fickian type with increasing tensile strain consistent with an increasing loss of memory or entropy in the polymer matrix.