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1.
Sensors (Basel) ; 24(17)2024 Aug 29.
Artículo en Inglés | MEDLINE | ID: mdl-39275499

RESUMEN

This article presents an overall examination of how small temperature fluctuations affect P-wave velocity (Vp) measurements and their uncertainties in concrete using embedded piezoelectric transducers. This study highlights the fabrication of custom transducers tailored for long-term concrete monitoring. Accurate and reliable estimation of ultrasonic wave velocities is challenging, since they can be impacted by multiple experimental and environmental factors. In this work, a reliable methodology incorporating correction models is introduced for the quantification of uncertainties in ultrasonic absolute and relative velocity measurements. The study identifies significant influence quantities and suggests uncertainty estimation laws, enhancing measurement accuracy. Determining the onset time of the signal is very time-consuming if the onset is picked manually. After testing various methods to pinpoint the onset time, we selected the Akaike Information Criterion (AIC) due to its ability to produce sufficiently reliable results. Then, signal correlation was used to determine the influence of temperature (20 °C to 40 °C) on Vp in different concrete samples. This technique proved effective in evaluating velocity changes, revealing a persistent velocity decrease with temperature increases for various concrete compositions. The study demonstrated the capability of ultrasonic measurements to detect small variations in the state of concrete under the influence of environmental variables like temperature, underlining the importance of incorporating all influencing factors.

2.
Micromachines (Basel) ; 15(7)2024 Jul 03.
Artículo en Inglés | MEDLINE | ID: mdl-39064390

RESUMEN

Currently, the most advanced micromachined microphones on the market are based on a capacitive coupling principle. Capacitive micro-electromechanical-system-based (MEMS) microphones resemble their millimetric counterparts, both in function and in performance. The most advanced MEMS microphones reached a competitive level compared to commonly used measuring microphones in most of the key performance parameters except the acoustic overload point (AOP). In an effort to find a solution for the measurement of high-level acoustic fields, microphones with the piezoelectric coupling principle have been proposed. These novel microphones exploit the piezoelectric effect of a thin layer of aluminum nitride, which is incorporated in their diaphragm structure. In these microphones fabricated with micromachining technology, no fixed electrode is necessary, in contrast to capacitive microphones. This specificity significantly simplifies both the design and the fabrication and opens the door for the improvement of the acoustic overload point, as well as harsh environmental applications. Several variations of piezoelectric structures together with an idea leading to electrically controlled sensitivity of MEMS piezoelectric microphones are discussed in this paper.

3.
Sensors (Basel) ; 24(14)2024 Jul 16.
Artículo en Inglés | MEDLINE | ID: mdl-39065996

RESUMEN

Ultrasonic guided waves, which are often generated and detected by piezoelectric transducers, are well established to monitor engineering structures. Wireless solutions are sought to eliminate cumbersome wire installation. This work proposes a method for remote ultrasonic-based structural health monitoring (SHM) using mechanoluminescence (ML). Propagating guided waves transmitted by a piezoelectric transducer attached to a structure induce elastic deformation that can be captured by elastico-ML. An ML coating composed of copper-doped zinc sulfide (ZnS:Cu) particles embedded in PVDF on a thin aluminium plate can be used to achieve the elastico-ML for the remote sensing of propagating guided waves. The simulation and experimental results indicated that a very high voltage would be required to reach the threshold pressure applied to the ML particles, which is about 1.5 MPa for ZnS particles. The high voltage was estimated to be 214 Vpp for surface waves and 750 Vpp for Lamb waves for the studied configuration. Several possible technical solutions are suggested for achieving ultrasonic-induced ML for future remote SHM systems.

4.
Ultrasonics ; 143: 107414, 2024 Sep.
Artículo en Inglés | MEDLINE | ID: mdl-39067208

RESUMEN

It is of practical importance to emit a pure wave mode, focus its energy along a given direction, and then steer the wave beam in guide-wave-based structural health monitoring (SHM) because it can quickly scan the overall structure. Such a goal is usually realized using a two-dimensional (2D) phased array, which requires many transducer elements and expensive electronics. This work proposed a radar transducer (RD-T) for unidirectionally emitting and steering the fundamental shear horizontal wave (SH0 wave). The proposed RD-T consists of an annular metasubstrate and several rectangular thickness-shear (d15) piezoelectric wafers. The metasubstrate is designed to provide the required phase gradient for unidirectionally emitting and sensing a pure SH0 wave, so no extra time delay is required for driving the RD-T. The beam steering is obtained by activating the subunits one by one. The SH0 wavefields generated by the subunit are described by a theoretical model and the effects of dimension parameters are analyzed. Finite element simulations and experiments are conducted to examine the performances of the RD-T. Both simulated and experimental results indicate that from 200 kHz to 270 kHz, the RD-T can unidirectionally emit an SH0 wave with a high SNR (signal-to-noise ratio) and steer the wave beam along different directions. The performance of the RD-T on damage detection is then investigated by pulse-echo experiments. It can be found that the RD-T can successfully distinguish symmetric defects and locate defects with an acceptable error. Compared with the traditional 2D phased array, the RD-T can realize 360° scanning of the overall structure more efficiently, exhibiting great potential in the field of SHM.

5.
Sensors (Basel) ; 24(10)2024 May 17.
Artículo en Inglés | MEDLINE | ID: mdl-38794036

RESUMEN

This paper reports on the testing and evaluation of a passive autoranging (AR) method designed to dynamically extend the measurement range of a photonic current transducer (PCT) to pave the way toward a realization of a combined metering- and protection-class current sensor. The PCT utilizes a current transformer (CT), a piezoelectric transducer (PZT), and a fiber Bragg grating (FBG) to enable current measurement at multiple points in an electrical power network whereby multiple sensors are deployed and interrogated serially using a single optical fiber. The autoranging technique relies on incorporating static MOSFET switches to instantaneously short individual serially connected CT burdens in response to a measured current magnitude exceeding pre-set thresholds. The AR circuit switching events produce distinctive signal features that are used by the proposed switching algorithm to apply appropriate scaling factors to reconstruct the measured current from the optical signal. It is shown through laboratory experiments that the AR circuit correctly reacts to pre-set burden current thresholds of 130% of the nominal value and 22 times the nominal value, signifying its "metering" and "protection" range boundaries. The circuit reaction time is below 4 ms, rendering it suitable for standard power system protection purposes. Moreover, the operation of the AR circuit is demonstrated for burden currents of up to 100 A for over 1 s, satisfying a test procedure for the secondary CT circuit, as required by some power system operators. It is demonstrated that the proposed switching algorithm allows for a correct reconstruction of the burden currents from the optical signal acquired by the FBG interrogator, offering the potential to realize a dual-class optical current sensor.

6.
Ultrasonics ; 138: 107255, 2024 Mar.
Artículo en Inglés | MEDLINE | ID: mdl-38316093

RESUMEN

Thin-walled metallic structures produced by the Directed Energy Deposition (DED) Additive Manufacturing (AM) process are prone to various fabrication defects, which hinder the wider applications of the technique in practice. In-situ inspection and monitoring methodologies are in high demand for improved quality control of printed parts. This paper presents an ultrasonic guided-wave-based method and a prototype that can potentially be used for in-situ inspection of thin-walled structures produced by DED. Lamb waves are excited by a Lead zirconate titanate (PZT) piezoelectric transducer bonded on the DED substrate remotely from the thin wall. The substrate works as a waveguide to transmit the waves which then propagate along the thin wall. A non-contact laser vibrometer is applied to measure the guide wave signals by scanning the surface of the thin wall. The mechanisms of guided wave generation and propagation along the substrate and printed part are theoretically studied. It allows for choosing proper inspection parameters to enhance the measurement sensitivity of guided waves and help interpret the signals for defect detection. Experiments were conducted with DED-produced stainless steel (316L) thin-walled structure. The new method is demonstrated in one example to detect and localize a small defect caused by inconsistent powder delivery of a fabricated thin wall sample, via analysing the B-scan ultrasonic guided wave signals. The new technique provides strong potential for in-situ online monitoring of the DED process.

7.
Adv Sci (Weinh) ; 11(16): e2308277, 2024 Apr.
Artículo en Inglés | MEDLINE | ID: mdl-38380504

RESUMEN

This paper presents an acoustic transducer for fully implantable cochlear implants (FICIs), which can be implanted on the hearing chain to detect and filter the ambient sound in eight frequency bands between 250 and 6000 Hz. The transducer dimensions are conventional surgery compatible. The structure is formed with 3  × 3 × 0.36 mm active space for each layer and 5.2 mg total active mass excluding packaging. Characterization of the transducer is carried on an artificial membrane whose vibration characteristic is similar to the umbo vibration. On the artificial membrane, piezoelectric transducer generates up to 320.3 mVpp under 100 dB sound pressure level (SPL) excitation and covers the audible acoustic frequency. The measured signal-to-noise-ratio (SNR) of the channels is up to 84.2 dB. Sound quality of the transducer for fully implantable cochlear implant application is graded with an objective qualification method (PESQ) for the first time in the literature to the best of the knowledge, and scored 3.42/4.5.


Asunto(s)
Implantes Cocleares , Transductores , Vibración , Humanos , Diseño de Equipo , Relación Señal-Ruido , Acústica/instrumentación , Osículos del Oído/cirugía , Diseño de Prótesis/métodos
8.
Micromachines (Basel) ; 14(12)2023 Nov 24.
Artículo en Inglés | MEDLINE | ID: mdl-38138316

RESUMEN

Frequency tracking and amplitude control are essential for piezoelectric transducers. Frequency tracking ensures the piezoelectric transducer operates at the resonant frequency for maximum power output, and amplitude control regulates the mechanical motion of the output. This paper presents a novel driver based on a push-pull inverter for piezoelectric transducers. The proposed driver realizes the frequency tracking and amplitude control scheme by a voltage sensing bridge in the case of transformer secondary matching, guaranteeing automatic frequency tracking and precise mechanical functions regardless of environmental and load variations. The proposed scheme is verified by the ultrasonic scalpel and the ultrasonic motor (USM). The experimental results show that this scheme reduces the build-up time from 10 ms to 3 ms and loaded frequency variations from 250 Hz to 200 Hz. In addition, the amplitude control performance was further observed on USM for various loads. The overshoot is less than 5.4% under different load torques. Therefore, the proposed scheme improves the load adaptability and stability of piezoelectric transducers and promotes the application of piezoelectric transducers under various conditions.

9.
Sensors (Basel) ; 23(24)2023 Dec 06.
Artículo en Inglés | MEDLINE | ID: mdl-38139508

RESUMEN

The results of a study on the geometric shape of the damper on the efficiency of the ultrasonic piezoelectric transducer are presented. In particular, a damper in the form of a truncated cone is considered, the generatrix of which has an inclination angle α relative to the diameter of the piezoceramic plate. The shape of the damper in the form of a truncated cone is chosen based on the a priori assumption that this helps to increase the path of the wave in the damper material due to numerous reflections in it. A criterion for the efficiency of damper operation is proposed. The optimal (from the point of view of the damper efficiency) value of the angle α was determined theoretically and experimentally. The technology of its production is described. Satisfactory agreement between the results of theoretical and experimental studies was noted.

10.
Sensors (Basel) ; 23(24)2023 Dec 11.
Artículo en Inglés | MEDLINE | ID: mdl-38139593

RESUMEN

Optimization of the structure of piezoelectric transducers such as the proper design of matching layers can increase maximum wave energy transmission to the host structure and transducer sensitivity. A novel configuration of an ultrasonic transducer, where elastic metamaterial insertion is introduced to provide bulk wave mode conversion and to increase wave energy transfer into a substrate, is proposed. Configurations of layered elastic metamaterials with crack-like voids are examined theoretically since they can provide wide band gaps and strong wave localization and trapping. The analysis shows that the proposed metamaterial-based matching layers can sufficiently change wave energy transmission from a piezoelectric active element for various frequency ranges (relatively low frequencies as well as higher ones). The proposed configuration can also be useful for advanced sensing with higher sensitivity in certain frequency ranges or for demultiplexing different kinds of elastic waves.

11.
Sensors (Basel) ; 23(19)2023 Sep 26.
Artículo en Inglés | MEDLINE | ID: mdl-37836910

RESUMEN

The use of piezoelectric transducers for internal dynamic pressure measurements in ammunition testing provides a significant advantage in the development and performance analysis of weapons and ammunition. Knowledge of the electrical characteristics of the dynamic pressure measurement chain, which includes the piezoelectric transducer and the charge amplifier, is a relevant condition for the design of interior ballistics pressure measurement systems. Thus, this study aims to characterize and model a piezoelectric transducer and its associated charge amplifier. First, the piezoelectric transducer was characterized using impedance analysis and modeled using a least squares curve-fitting tool, according to the Butterworth-Van Dyke model. Next, the charge amplifier was characterized through response analysis based on known inputs and modeled using LTSpice simulation techniques and the least squares curve-fit tool. Consequently, a measurement chain model is presented and simulated for two cases with different impulse signals. The first impulse signal was obtained from an interior ballistics computer simulation, and in the second case, it was considered the negative step signal characteristic of the calibration of piezoelectric transducers by means of dead weight. From the simulations, it was possible to verify the effectiveness of the model, which provided results with a low error in relation to the original pressure curve, and its applicability is demonstrated by the result of the simulation of the pressure variation in the calibration, where the attenuation of the signal can be visualized as the characteristic of the input curve changes.

12.
Micromachines (Basel) ; 14(8)2023 Aug 20.
Artículo en Inglés | MEDLINE | ID: mdl-37630175

RESUMEN

This paper is concerned with electric-acoustic/acoustic-electric conversions of thin-wafer piezoelectric transducers polarized in the thickness direction. By introducing two mechanical components with frequency-dependent values, i.e., radiation resistance and radiation mass, into the equivalent circuit of the thin-wafer piezoelectric transducer, we established a frequency-dependent dynamic mechanic-electric equivalent network with four terminals for an arbitrary given frequency, an enhancement from the conventional circuit networks. We derived the analytic expressions of its electric-acoustic and acoustic-electric conversion impulse responses using the four-terminal equivalent circuit to replace the traditional six-terminal equivalent circuit for a thin-wafer transducer with harmonic vibrational motion. For multifrequency electrical/acoustic signals acting on the transducer, we established parallel electric-acoustic/acoustic-electric conversion transmission networks. These two transmission network models have simple structures and clear physical and mathematical descriptions of thin-wafer transducers for electric-acoustic/acoustic-electric conversion when excited by a multifrequency electric/acoustic signal wavelet. The calculated results showed that the transducer's center frequency shift relates to its mechanical load and vibration state. The method reported in this paper can be applied to conventional-sized and small-sized piezoelectric transducers with universal applicability.

13.
Ultrasonics ; 134: 107106, 2023 Sep.
Artículo en Inglés | MEDLINE | ID: mdl-37467523

RESUMEN

Excitation of a pure guided wave with a controllable wavefield is essential in structural health monitoring (SHM). For example, a unidirectional-propagation guided wave can significantly reduce the complexity of signal interpretations by avoiding unwanted reflections. However, few transducers are currently capable of exciting a pure unidirectional-propagation guided wave, which cannot satisfy the emerging demands from the field of SHM. In this work, the thickness-shear vibration characteristics of the piezoelectric PZT wafer bonded on a waveguide are investigated by theoretical modeling and numerical simulations. It is found that there is a phase difference between the electric-excitation signal applied on the PZT wafer and the mechanical response signal of the bottom surface of the viscoelastic adhesive layer that connects the PZT wafer and waveguide. Moreover, such a phase difference can be adjusted by changing the equivalent width of the PZT wafer. Based on this finding, two piezoelectric transducers with different shape configurations are proposed to excite the unidirectional-propagation SH0 wave (the fundamental shear horizontal wave). Finite element simulations and experiments are conducted to verify the performances of the two unidirectional transducers. Results show that the two transducers can excite a pure SH0 wave and enhance the wave energy along a single direction. No time delay is required to excite the proposed transducers. Due to their simple configurations, the developed unidirectional SH0 wave transducers will have great potential applications in SHM.

14.
Sensors (Basel) ; 23(12)2023 Jun 20.
Artículo en Inglés | MEDLINE | ID: mdl-37420910

RESUMEN

In the ultrasonic welding system, the ultrasonic power supply drives the piezoelectric transducer to work in the resonant state to realize the conversion of electrical energy into mechanical energy. In order to obtain stable ultrasonic energy and ensure welding quality, this paper designs a driving power supply based on an improved LC matching network with two functions, frequency tracking and power regulation. First, in order to analyze the dynamic branch of the piezoelectric transducer, we propose an improved LC matching network, in which three voltage RMS values are used to analyze the dynamic branch and discriminate the series resonant frequency. Further, the driving power system is designed using the three RMS voltage values as feedback. A fuzzy control method is used for frequency tracking. The double closed-loop control method of the power outer loop and the current inner loop is used for power regulation. Through MATLAB software simulation and experimental testing, it is verified that the power supply can effectively track the series resonant frequency and control the power while being continuously adjustable. This study has promising applications in ultrasonic welding technology with complex loads.


Asunto(s)
Programas Informáticos , Ultrasonido , Diseño de Equipo , Simulación por Computador , Transductores
15.
Data Brief ; 48: 109233, 2023 Jun.
Artículo en Inglés | MEDLINE | ID: mdl-37383819

RESUMEN

The dataset contains raw data gathered with the ultrasonic pulse-echo method on concrete specimens. The surfaces of the measuring objects were automatically scanned point by point. Pulse-echo measurements were performed at each of these measuring points. The test specimens represent two typical testing tasks in construction industry: the detection of objects and the determination of dimensions to describe the geometry of components. By automating the measurement process, the different test scenarios are examined with a high repeatability, precision and measuring point density. Longitudinal and transversal waves were used and the geometrical aperture of the testing system was varied. The low-frequency probes operate in a range of up to approximately 150 kHz. In addition to the specification of the geometrical dimensions of the individual probes, the directivity pattern and the sound field characteristics are provided. The raw data are stored in a universally readable format. The length of each time signal (A-scan) is two milliseconds and the sampling rate is two mega-samples per second. The provided data can be used for comparative studies in signal analysis, imaging and interpretation as well as for evaluation purposes in different, practically relevant testing scenarios.

16.
Sensors (Basel) ; 23(11)2023 Jun 05.
Artículo en Inglés | MEDLINE | ID: mdl-37300074

RESUMEN

This paper presents a study on improving the performance of the acoustic piezoelectric transducer system in air, as the low acoustic impedance of air leads to suboptimal system performance. Impedance matching techniques can enhance the acoustic power transfer (APT) system's performance in air. This study integrates an impedance matching circuit into the Mason circuit and investigates the impact of fixed constraints on the piezoelectric transducer's sound pressure and output voltage. Additionally, this paper proposes a novel equilateral triangular peripheral clamp that is entirely 3D-printable and cost-effective. This study analyses the peripheral clamp's impedance and distance characteristics and confirms its effectiveness through consistent experimental and simulation results. The findings of this study can aid researchers and practitioners in various fields that employ APT systems to improve their performance in air.


Asunto(s)
Acústica , Modelos Teóricos , Impedancia Eléctrica , Diseño de Equipo , Transductores , Impresión Tridimensional
17.
Sensors (Basel) ; 23(9)2023 Apr 24.
Artículo en Inglés | MEDLINE | ID: mdl-37177442

RESUMEN

Road pavements are spread over large areas and convey various possibilities for energy sources such as high thermal gradients due to their materials and colors, wind corridors, large flat areas for solar harvesting, and heavy loading from traffic. The latest advances in road energy generation have been discretely implemented and have mainly focused on photovoltaic surface applications; other studies have explored the use of piezoelectric transducers with high stresses for better energy-production performance but limited life span. This study explores the stresses on pavement surfaces from traffic loading shockwaves that yield to the natural frequency vibration a piezoelectric harvester using a cantilever array. The passing vehicles triggered 16 piezoelectric sensors divided into four embedded steel profiles. The peak electrical power obtained in the experiment was 55.6 µW with a single transducer using a tip mass of 16 g. The proposed harvester demonstrated potential for applications in micro-generation of energy with limited infrastructure modification and high endurance under traffic loading over time. Its generation capacity is around 50 mWh a month with 16 piezoelectric cantilevers installed (for a commercial traffic volume of 1500 vehicles a day), enough to power a 200 m flashing LED raised marker strip to guide drivers for lane alignment during night shifts.

18.
Micromachines (Basel) ; 14(5)2023 May 22.
Artículo en Inglés | MEDLINE | ID: mdl-37241712

RESUMEN

High motional resistance and incompatibility with post-CMOS fabrication due to thermal budget constraints are imperative issues associated with the back-end-of-line integration of lateral extensional vibrating micromechanical resonators. This paper presents piezoelectric ZnO-on-nickel resonators as a viable means for mitigating both of the issues. Lateral extensional mode resonators equipped with thin-film piezoelectric transducers can exhibit much lower motional impedances than their capacitive counterparts due to piezo-transducers' higher electromechanical coupling coefficients. Meanwhile, the employment of electroplated nickel as the structural material allows the process temperature to be kept lower than 300 °C, which is low enough for the post-CMOS resonator fabrication. In this work, various geometrical rectangular and square plates resonators are investigated. Moreover, parallel combination of several resonators into a mechanically coupled array was explored as a systematic approach to lower motional resistance from ~1 kΩs to 0.562 kΩs. Higher order modes were investigated for achieving higher resonance frequencies up to 1.57 GHz. Local annealing by Joule heating was also exploited for quality factor improvement after device fabrication by ~2× enhancement and breaking the record of MEMS electroplated nickel resonators in lowering insertion loss to ~10 dB.

19.
Ultrason Sonochem ; 96: 106438, 2023 Jun.
Artículo en Inglés | MEDLINE | ID: mdl-37209631

RESUMEN

The power ultrasonic generator (PUG) is the core device of power ultrasonic technology (PUT), and its performance determines the application of this technology in biomedicine, semiconductor, aerospace, and other fields. With the high demand for sensitive and accurate dynamic response in power ultrasonic applications, the design of PUG has become a hot topic in academic and industry. However, the previous reviews cannot be used as a universal technical manual for industrial applications. There are many technical difficulties in establishing a mature production system, which hinder the large-scale application of PUG for piezoelectric transducers. To enhance the performance of the dynamic matching and power control of PUG, the studies in various PUT applications have been reviewed in this article. Initially, the demand design covering the piezoelectric transducer application and parameter requirements for ultrasonic and electrical signals is overall summarized, and these parameter requirements have been recommended as the technical indicators of developing the new PUG. Then the factors affecting the power conversion circuit design are analyzed systematically to realize the foundational performance improvement of PUG. Furthermore, advantages and limitations of key control technologies have been summarized to provide some different ideas on how to realize automatic resonance tracking and adaptive power adjustment, and to optimize the power control and dynamic matching control. Finally, several research directions of PUG in the future have been prospected.

20.
Sensors (Basel) ; 23(7)2023 Mar 23.
Artículo en Inglés | MEDLINE | ID: mdl-37050465

RESUMEN

The article presents in detail the construction of a low-cost, portable online PD monitoring system based on the acoustic emission (AE) technique. A highly sensitive piezoelectric transducer was used as the PD detector, whose frequency response characteristics were optimized to the frequency of AE waves generated by discharges in oil-paper insulation. The popular and inexpensive Teensy 3.2 development board featuring a 32-bit MK20DX256 microcontroller with the ARM Cortex-M4 core was used to count the AE pulses. The advantage of the system is its small dimensions and weight, easy and quick installation on the transformer tank, storage of measurement data on a memory card, battery power supply, and immediate readiness for operation without the need to configure. This system may contribute to promoting the idea of short-term (several days or weeks) PD monitoring, especially in developing countries where, with the dynamically growing demand for electricity, the need for inexpensive transformer diagnostics systems is also increasing. Another area of application is medium-power transformers (up to 100 MVA), where temporary PD monitoring using complex measurement systems requiring additional infrastructure (e.g., control cabinet, cable ducts for power supply, and data transmission) and qualified staff is economically unjustified.

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