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1.
Micromachines (Basel) ; 15(8)2024 Jul 29.
Artículo en Inglés | MEDLINE | ID: mdl-39203619

RESUMEN

The high-power laser diode (HPLD) has witnessed increasing application in space, as the aerospace industry is developing rapidly. To cope with the space environment, optimizing the heat-dissipation structure and improving the heat-dissipation ability via heat conduction have become key to researching the thermal reliability of the HPLD in space environments. Based on a theoretical analysis of the HPLD, a simulation model of the HPLD was constructed for numerical simulation, and it was found that the maximum temperature and thermal resistance of lasers were efficaciously decreased by changing the packaging position of laser bars. The packaging position of the bars and the cutting angle of the microchannel heat sink (MCHS) were determined based on the light-emitting angle of the light-emitting unit and the internal structure of the MCHS. The internal structure of the MCHS was optimized through a single-factor experiment, an orthogonal experiment, and the combination of neural networks and genetic algorithms (GAs), using three key structural parameters, namely the MCHS ridge width, W1, the channel width, W2, and the channel length, L1. After optimization, the performance of the MCHS was obviously improved. Finally, an analysis was carried out on the applicability of the optimized MCHS to bars with a higher power.

2.
Micromachines (Basel) ; 15(6)2024 Jun 20.
Artículo en Inglés | MEDLINE | ID: mdl-38930776

RESUMEN

Phase change materials (PCMs) are used to cool high-power-density electronic devices because of their high latent heat and chemical stability. However, their low thermal conductivity limits the application of PCMs. To solve this problem, a double-porosity porous aluminum skeleton/paraffin phase change materials (DPAS/PCM) was prepared via additive manufacturing and the water-bath method. The thermal performance of the DPAS/PCM heat sink (HS) was experimentally investigated to examine the effects of the positive- and reverse-gradient porosity structures of the DPAS/PCM. The results show that a positive-gradient porosity arrangement is more conducive to achieving a low-temperature cooling target for LED operation. In particular, the temperature control time for the positive gradient porosity structure increased by 4.6-13.7% compared with the reverse gradient porosity structure. Additionally, the thermal performances of uniform porous aluminum skeleton/paraffin (UAS) and DPAS/PCMs were investigated. The temperature control effect of the DPAS/PCM was better than that of the UAS/PCM HS at high critical temperatures. Compared with the UAS/PCM HS, the temperature control time of the DPAS/PCM HS is increased by 7.8-12.5%. The results of this work show that the prepared DPAS/PCM is a high-potential hybrid system for thermal management of high-power electronic devices.

3.
Exploration (Beijing) ; 4(3): 20230085, 2024 Jun.
Artículo en Inglés | MEDLINE | ID: mdl-38939859

RESUMEN

To overcome the overheating phenomena of electronic devices and energy components, developing advanced energy-free cooling coatings with promising radiative property seem an effective and energy-saving way. However, the further application of these coatings is greatly limited by their sustainability because of their fragile and easy contamination. Herein, it is reported that a bioinspired radiative cooling coating (BRCC) displayed sustainably efficient heat dissipation by the combination of high emittance and robust self-cleaning property. With the hierarchical porous structure constructed by multiwalled carbon nanotubes (MWCNTs), modified SiO2 and fluorosilicone (FSi) resin, the involvement of the BRCC improves the cooling performance by increasing ≈25% total heat transfer coefficient. During the abrasion and soiling tests, the BRCC-coated Al alloy heat sink always displays stable radiative cooling performance. Moreover, the simulation and experimental results both revealed that reducing surface coverage of BRCC (≈80.9%) can still keep highly cooling efficiency, leading to a cost-effective avenue. Therefore, this study may guide the design and fabrication of advanced radiative cooling coating.

4.
Materials (Basel) ; 17(9)2024 Apr 30.
Artículo en Inglés | MEDLINE | ID: mdl-38730925

RESUMEN

Conventional cooling channels used in die casting molds exhibit significant drawbacks, resulting in extended cooling times for cast parts. Issues such as the formation of dirt, limescale, and corrosion substantially diminish the thermal efficiency of these channels, leading to challenges in achieving uniform cooling and potential quality issues. In response to these challenges, this study proposes Topology Optimization as a novel approach. It involves designing cooling structures through Topology Optimization to replace traditional cooling channels, incorporating both Discrete and Gaussian boundary conditions to optimize thermal efficiency. Additionally, Structural Topology Optimization is employed to ensure structural integrity, preventing deformation or yielding under high loads during the die casting process. Numerical analysis revealed superior thermal performance compared to conventional channels, particularly when subjected to Discrete and Gaussian boundary conditions. Furthermore, the application of the latter establishes conformal cooling and minimizes temperature gradients in the casting, reducing casting defects such as shrinkage porosity. These findings highlight the efficacy of Topology Optimization in addressing the challenges of traditional cooling methods, with wide-ranging implications for manufacturing processes utilizing permanent molds for shaping materials.

5.
Sci Rep ; 14(1): 3431, 2024 Feb 10.
Artículo en Inglés | MEDLINE | ID: mdl-38341477

RESUMEN

This study investigates the application of the Metaheuristic Aided Structural Topology Optimization (MASTO) method as a novel approach to address the multiphysics design challenge of creating a heat sink with both high heat conductivity and minimal Electromagnetic Interference (EMI). A distinctive 2D layout with elongated fins is examined for electromagnetic traits, highlighting resonance-related EMI concerns. MASTO proves to be a valuable tool for navigating the complex design space, yielding thoughtfully optimized solutions that harmonize efficient heat dissipation with effective EMI control. By merging simulation findings with practical observations, this study underscores the potential of the MASTO method in achieving effective designs for intricate multiphysics optimization problems. Specifically, the method's capacity to address the complex interplay of heat transfer with convection and the suppression of electromagnetic emissions is showcased. Moreover, the study demonstrates the feasibility of translating these solutions into tangible outcomes through manufacturing processes.

6.
Heliyon ; 9(11): e21910, 2023 Nov.
Artículo en Inglés | MEDLINE | ID: mdl-38045202

RESUMEN

In biotechnology and biosensors bioconvection along with microorganisms play a important role. This article communicates a theoretic numerical analysis concerning the bioconvective Sutterby nanofluid flow over a stretchable wedge surface. Bioconvection is a remarkable occurrence of undercurrents fluid that is produced owing to the turning of microbes. It is considered for hydrodynamics unsteadiness and forms classified in interruption of inclined swimming microbes. Bioconvection is perceived practically in many uses for example pharmaceutical products, bio sensing applications, biomedical, bio-micro systems, biotechnology advancements and refining of mathematical models. Additionally, unsteady parameter influences are taken into account. Furthermore, no mass flux as well as heat sink/source consequences are measured in existing analysis. The similarity transformation are established for the non-linear PDEs of microorganism's field, nanofluid concentration, energy, momentum and mass for bioconvection flow of Sutterby nanofluid. Then, altered non-linear ODEs are resolved by utilizing the bvp4c technique. Moreover, nanofluids are declining in thermal and concentration fields and the greater number of Peclet number declines the field of microorganisms. Acquired numerical data displays that temperature field of nanofluid increases for more thermophoretic and unsteady parameters.

7.
Micromachines (Basel) ; 14(11)2023 Nov 20.
Artículo en Inglés | MEDLINE | ID: mdl-38004985

RESUMEN

The liquid cooling system of lithium battery modules (LBM) directly affects the safety, efficiency, and operational cost of lithium-ion batteries. To meet the requirements raised by a factory for the lithium battery module (LBM), a liquid cooling plate with a two-layer minichannel heat sink has been proposed to maintain temperature uniformity in the module and ensure it stays within the temperature limit. This innovative design features a single inlet and a single outlet. To evaluate the performance of the liquid cooling system, we considered various discharge rates while taking into account the structure, flow rate, and temperature of the coolant. Our findings indicate that at a mass outflow rate of 20 g/s, a better cooling effect and lower power consumption can be achieved. An inlet temperature of 20 °C, close to the initial temperature of the battery string, may be the most appropriate because a higher temperature of the coolant will cause a higher temperature of LBM, so far as to exceed the safe threshold value. In the case of larger rate discharge, the design of a double-layer MCHS at the bottom and an auxiliary one at the side can effectively reduce the maximum temperature LBM (within 28 °C) and maintain the temperature difference in the single cell at approximately 4 °C. In the case of non-constant discharges, the temperature difference between cells increases with the maximum temperature. When the discharge rate is reduced, the large temperature difference helps the temperature to drop rapidly. This can provide guidance for the design of cooling systems for the LBM.

8.
Heliyon ; 9(10): e21031, 2023 Oct.
Artículo en Inglés | MEDLINE | ID: mdl-37886753

RESUMEN

The current research focuses on optimizing the Nusselt number (Nu) and pressure drop (ΔP) in a bionic fractal heat sink. The artificial neural network (ANN) and response surface methodology (RSM) were used to model the thermos-hydraulic behavior of the MCHS. The aspect ratios of t/b (cavities' upper side to bottom side ratio) and h/b (cavities' height to bottom side ratio), as well as the Reynolds number, were set as the independent variables in both ANN and RSM models. After finding the optimum state for the copper-made MCHS (containing the optimum design of the cavities along with the best applied velocity), different materials were tested and compared with the base case (heat sink made of copper). The obtained results indicated that both ANN and RSM models (with determination coefficient of 99.9 %) could exactly anticipate heat transfer and ΔP to a large extent. To achieve the optimal design of the microchannel heat sink (MCHS) with the objective of maximizing Nu and minimizing ΔP, the efficiency index of the device was evaluated. The analysis revealed that the highest efficiency index (1.070 by RSM and 1.067 by ANN methods) was attained when the aspect ratios were t/b = 0.2, h/b = 0.2, and the Reynolds number was 1000. Next, the effect of the different materials on heat sink performance was investigated, and it was observed that by reducing the thermal conductivity, the thermal resistance of the heat sink increased and its overall performance decreased.

9.
Micromachines (Basel) ; 14(10)2023 Sep 23.
Artículo en Inglés | MEDLINE | ID: mdl-37893255

RESUMEN

The micro-channel heat sink (MCHS) is an excellent choice due to its exceptional cooling capabilities, surpassing those of its competitors. In this research paper, a computational fluid dynamics analysis was performed to investigate the laminar flow and heat transfer characteristics of five different configurations of a variable geometry rectangular fin. The study utilized a water-cooled smooth MCHS as the basis. The results indicate that the micro-channel heat sink with a variable geometry rectangular fin has better heat dissipation capacity than a straight-type micro-channel heat sink, but at the same time, it has larger pressure loss. Based on the analysis of various rectangular fin shapes and Reynolds numbers in this study, the micro-channel heat sink with rectangular fins exhibits Nusselt numbers and friction factors that are 1.40-2.02 and 2.64-4.33 times higher, respectively, compared to the smooth heat sink. This significant improvement in performance results in performance evaluation criteria ranging from 1.23-1.95. Further, it is found that at a relatively small Reynolds number, the micro-channel heat sink with a variable geometry rectangular fin has obvious advantages in terms of overall cooling performance. Meanwhile, this advantage will decrease when the Reynolds number is relatively large.

10.
Micromachines (Basel) ; 14(9)2023 Aug 29.
Artículo en Inglés | MEDLINE | ID: mdl-37763856

RESUMEN

Thermal management technology is a major challenge in high-end equipment. The demand for high-efficiency heat sinks has increased. In this study, a controllable aspect ratio (AR) fractal channel (CARFC) heat sink is proposed to enhance thermal performance. First, a parameterized modeling method for the CARFC is constructed. Fractal networks are constructed using control points and bifurcation points. The geometric size of each level channel is determined by considering the AR of each level channel. A mathematical relationship is established between the two parts. Under constant heat flow boundary, the effect of aspect ratio on the fractal channel performance is studied by numerical simulation. The influence of the inlet AR on the performance of the fractal channels is studied. Then, the impact of the AR of each level channel on the performance of the CARFC is studied. The results show that the AR of the inlet has an obvious effect on the performance of the fractal channel. The CARFC results show that the AR of each level channel influences the thermal performance of the heat sink, especially the aspect ratio k0 and k1. Compared with only changing the aspect ratio of the inlet, the CARFC has better performance; the peak temperature and temperature difference are reduced by 9.62% and 26.57%, respectively. The CARFC requires less coolant to meet the same thermal demand, which is of great significance in the development of lightweight equipment.

11.
Micromachines (Basel) ; 14(9)2023 Sep 02.
Artículo en Inglés | MEDLINE | ID: mdl-37763893

RESUMEN

With the increasing processing power of micro-electronic components and increasing spatial limitations, ensuring sufficient heat dissipation has become a crucial task. This work presents a microscopic approach to increasing the surface area through periodic surface structures. Microstructures with a periodic distance of 8.5 µm are fabricated via Direct Laser Interference Patterning (DLIP) on stainless steel plates with a nanosecond-pulsed infrared laser and are characterized by their developed interfacial area ratio. The optimal structuring parameters for increasing the surface area were investigated, reaching peak-to-valley depths up to 12.8 µm and increasing surface area by up to 394%. Heat dissipation in a natural convection environment was estimated by measuring the output voltage of a Peltier element mounted between a hot plate and a textured sample. The resulting increase in output voltage compared to an unstructured sample was correlated to the structure depth and developed interfacial area ratio, finding a maximum increase of 51.4%. Moreover, it was shown that the output voltage correlated well with the structure depth and surface area.

12.
Materials (Basel) ; 16(15)2023 Jul 29.
Artículo en Inglés | MEDLINE | ID: mdl-37570052

RESUMEN

The performance of a heat sink is significantly influenced by the type of cooling used: passive or active (forced), the shape of the heat sink, and the material from which it is made. This paper presents a review of the literature on the influence of geometry and surface parameters on effective heat transfer in heat sinks. The results of simulation studies for three different heat sink fin geometries and cooling types are presented. Furthermore, the influence of the surface texture of the heat sink fins on the heat transfer efficiency was determined. It was shown that the best performance in terms of geometries was that of a wave fin heat sink. When the surface texture was analyzed, it was found that an increase in the amplitude values of the texture decreases the heat dissipation efficiency in the case of active cooling, while for passive cooling, an increase in these parameters has a beneficial effect and increases the effective heat transfer to the surroundings. The cooling method was found to be the most important factor affecting heat dissipation efficiency. Forced airflow results in more efficient heat transfer from the heat sink fins to the surroundings.

13.
Nanotechnology ; 34(42)2023 Aug 07.
Artículo en Inglés | MEDLINE | ID: mdl-37463565

RESUMEN

To overcome the extensive heat generation inside the microprocessors nanofluids have gained importance because of their better thermophysical properties as compared with air and water. This work proposes a two-pronged strategy for thermal performance enhancement of mini channel heat sinks. Firstly, a novel dual flow slotted fin mini channel heat sink flow configuration is proposed. Secondly, a detailed numerical investigation is performed to assess heat transfer enhancement property of Al2O3-H2O and TiO2-H2O nanofluids. Considering the first step, fin spacing, number of slots, slot thickness and slot angle are investigated in detail yielding to the selection of best structural parameters. Two slots per fin of 0.5 mm thickness at an angle of 45° is selected because it provides better thermal performance as compared with water. Further, numerical assessment of nano fluid behavior was carried out at volumetric concentrations of 0.005% and 0.01%. For the case of novel dual flow slotted fin mini channel heat sink, maximum numerical and experimental advantages in all targeted system properties is observed for Al2O3-H2O nano fluid at volumetric concentration of 0.01%, as compared with water. Al2O3-H2O nano fluid provides better thermal performance both numerically and experimentally as compared with TiO2-H2O nanofluids. Increment in the pressure drop is noted with increasing volumetric concentrations.

14.
Artículo en Inglés | MEDLINE | ID: mdl-37273045

RESUMEN

Proper temperature regulation of photovoltaic (PV) modules increases their performance. Among various cooling techniques, phase change materials (PCMs) represent an effective thermal management route, thanks to their large latent heat at constant temperatures. Radiative cooling (RC) is also recently explored as a passive option for PV temperature regulation. In this paper, a heat sink (HS), phase change materials, and radiative cooling are integrated with photovoltaic modules to achieve low and uniform temperature distribution along the PV module and improved performance. Eight different combinations are considered for the proposed system, including HS, PCM, and RC, and their various combinations. The PCM is selected according to the environmental conditions of the selected location. A comprehensive 2-D model is developed and analyzed in COMSOL-Multiphysics software by solving the governing equations using the finite element method. The performance analysis is carried out for the climatic conditions of the Atacama Desert, having high solar radiation and ambient temperature. The effects of PCM height, ambient temperature, wind velocity, and solar radiation on the performance of the proposed system are studied. The performance of eight different configurations is also compared. The maximum reductions in PV temperature, maximum PV power, and a minimum drop in PV conversion efficiency are observed to be 22 oC, 152 W, and 14% using a combined heat sink and radiative cooling systems, among all other configurations. The findings of this study can be used to select the best PV cooling method among different configurations.

15.
Materials (Basel) ; 16(6)2023 Mar 13.
Artículo en Inglés | MEDLINE | ID: mdl-36984189

RESUMEN

Multilayer graphene-paraffin composites with different contents of graphene (0-10 wt.%) were prepared using an ultra-high shear mixer. The aim is to improve the heat transfer in paraffin wax, which will lead to more-efficient thermal buffering in electronic applications. The multi-layer graphenes obtained by supercritical fluid exfoliation of graphite in alcohol were investigated by Raman spectroscopy, scanning electron microscopy and atomic force microscopy. Interesting morphological features were found to be related to the intercalation of paraffins between the multilayer graphene flakes. Thermal properties were also investigated in terms of phase change transition temperatures, latent heat by differential scanning calorimetry and thermal conductivity. It was found that the addition of graphene resulted in a slight decrease in energy storage capacity but a 150% improvement in thermal conductivity at the highest graphene loading level. This phase-change material is then used as a thermal heat sink for an embedded electronic processor. The temperature of the processor during the execution of a pre-defined programme was used as a performance indicator. The use of materials with multilayer graphene contents of more than 5 wt.% was found to reduce the processor operating temperature by up to 20%. This indicates that the use of such composite materials can significantly improve the performance of processors.

16.
Biomed Phys Eng Express ; 9(3)2023 03 29.
Artículo en Inglés | MEDLINE | ID: mdl-36896600

RESUMEN

Objective.Laser interstitial thermal therapy (LITT) is an evolving hyperthermia-based technology that may offer a minimally invasive alternative to inoperable lung cancer. LITT of perivascular targets is challenged by higher risk of disease recurrence due to vascular heat sinks, as well as risk of damage to these vascular structures. The objective of this work is to examine the impact of multiple vessel parameters on the efficacy of the treatment and the integrity of the vessel wall in perivascular LITT.Approach.A finite element model is used to examine the role of vessel proximity, flow rate, and wall thickness on the outcome of the treatment. Main result. The simulated work indicates that vessel proximity is the major factor in driving the magnitude of the heat sink effect. Vessels situated near the target volume may act as a protective measure for reducing healthy tissue damage. Vessels with thicker walls are more at risk of damage during treatment. Interventions to reduce the flow rate may reduce the vessel's heat sink effect but may also result in increased risk of vascular wall damage. Lastly, even at reduced blood flow rates, the volume of blood reaching the threshold of irreversible damage (>43 °C) is negligible compared to the volume of blood flow throughout the treatment duration.Significance.This investigative simulation yields results that may help guide clinicians on treatment planning near large vessels.


Asunto(s)
Hipertermia Inducida , Hipertermia Inducida/métodos , Rayos Láser , Pulmón
17.
Environ Sci Pollut Res Int ; 30(8): 21838-21852, 2023 Feb.
Artículo en Inglés | MEDLINE | ID: mdl-36274072

RESUMEN

Solar still is a cheap decentralized mode for obtaining potable water from saline water using solar energy, but it has low productivity. Previous studies showed that using pin fins in the absorber can increase the solar still efficiency and yield. The heat sink has better heat transfer properties than those of the pin fin because it has a higher surface area to volume ratio than that of the pin fin. The current study investigates the effect of heat sinks in passive pyramid solar still under two water depths (11 and 30 mm) on the hourly yield, accumulated yield, and efficiency of the distiller. Three cases were compared: conventional solar still (CSS), regular distribution of heat sinks (DHS), and grouped heat sinks in the middle of the solar still basin (GHS). In addition, the effect of atmospheric parameters such as solar radiation, UV index, humidity, dry bulb temperature, and ambient temperature on the solar still parameters such as water, vapor, cover, and feedwater temperature is investigated. Unexpectedly, heat sinks weakly affect the performance of solar still. Therefore, the conclusion of the previous studies that the finned absorber has a favorable impact on the solar still performance is not general and needs further investigation. The highest thermal efficiency was observed for the DHS and GHS at 30-mm water depth, where the efficiency was 35%.


Asunto(s)
Calor , Energía Solar , Animales , Aletas de Animales , Gases , Humedad
18.
Nanomanuf Metrol ; 5(4): 354-369, 2022.
Artículo en Inglés | MEDLINE | ID: mdl-36568336

RESUMEN

Conjugate heat transfer is numerically investigated using a three-dimensional computational fluid dynamics approach in various microchannel geometries to identify a high-performance cooling method for piezoelectric ceramic stacks and spindle units in high-precision machines. Straight microchannels with rectangular cross sections are first considered, showing the performance limitations of decreasing the size of the microchannels, so other solutions are needed for high applied heat fluxes. Next, many microchannel designs, focusing on streamwise geometric variation, are compared to straight channels to assess their performances. Sinusoidally varying channels produce the highest heat transfer rates of those studied. Thus, their optimization is considered at a channel width and height of 35 and 100 µm, respectively. Heat transfer increases as the amplitude and spatial frequencies of the channels increase due to increased interfacial surface area and enhanced Dean flow. The highest performance efficiencies are observed at intermediate levels of amplitude and frequency, with efficiency decreasing as these geometric parameters are increased further at the onset of flow separation. The sinusoidal channel geometries are then optimized with respect to minimizing the system's pressure drop for all applied heat fluxes between 5690 and 6510 kW/m2. Doing so created an optimal geometry curve and showed that all geometries in this region had amplitudes close to 40 µm. Therefore, imposing a fixed heat flux requirement for a case study of cooling piezoelectric ceramics, the optimized sinusoidal geometry decreases the system pressure drop by 79% relative to a straight channel while maintaining a larger minimum feature size.

19.
Micromachines (Basel) ; 13(12)2022 Nov 25.
Artículo en Inglés | MEDLINE | ID: mdl-36557370

RESUMEN

The effect of the geometric parameters on the flow and heat transfer characteristics of a double-layer U-shape microchannel heat sink (DL-MCHS) for a high-power diode laser was investigated in this work. FLUENT 19.2 based on the finite volume method was employed to analyze the flow and heat transfer performance of DL-MCHS. A single variable approach was used to fully research the impact of different parameters (the number of channels, the channel cross-sectional shape, and the aspect ratio) on the temperature distribution, pressure drop, and thermal resistance of the DL-MCHS. The rectangular DL-MCHS heat transfer performance and pressure drop significantly increased with the rise in the channel's aspect ratio due to there being a larger wet perimeter and convective heat transfer area. By comparing the thermal resistance of the DL-MCHS at the same power consumption, it was found that the rectangular DL-MCHS with an aspect ratio in the range of 5.1180-6.389 had the best overall performance. With the same cross-sectional area and hydraulic diameter (AC = 0.36 mm, Dh = 0.417 mm), the thermal resistance of the trapezoidal microchannel heat sink was 32.14% and 42.42% lower than that of the triangular and rectangular ones, respectively, under the condition that the pumping power (Wpp) was 0.2 W. Additionally, the thermal resistance was reduced with the increment of the number of channels inside the DL-MCHS, but this would induce an increased pressure drop. Thus, the channel number has an optimal range, which is between 50 and 80 for the heat sinks in this study. Our study served as a simulation foundation for the semiconductor laser double-layer U-shaped MCHS optimization method using geometric parameters.

20.
Micromachines (Basel) ; 13(12)2022 Dec 02.
Artículo en Inglés | MEDLINE | ID: mdl-36557435

RESUMEN

A three-dimensional convective heat transfer model of a microchannel pin-fin hybrid heat sink was established. Considering the non-uniform heat generation of 3D stacked chips, the splitting distance of pin-fins was optimized by minimizing the maximum heat sink temperature under different heat fluxes in the hotspot, the Reynolds numbers at the entrance of the microchannel, and the proportions of the pin-fin volume. The average pressure drop and the performance evaluation criteria were considered to be the performance indexes to analyze the influence of each parameter on the flow performance and comprehensive performance, respectively. The results showed that the maximum temperature of the hybrid heat sink attained a minimum value with an increase in the splitting distance. The average pressure drop in the center passage of the microchannel first increased and then decreased. Furthermore, the optimal value could not be simultaneously obtained with the maximum temperature. Therefore, it should be comprehensively considered in the optimization design. The heat flux in the hotspot was positively correlated with the maximum heat sink temperature. However, it had no effect on the flow pressure drop. When the Reynolds number and the pin-fin diameter increased, the maximum heat sink temperature decreased and the average pressure drop of the microchannel increased. The comprehensive performance of the hybrid heat sink was not good at small Reynolds numbers, but it significantly improved as the Reynolds number gradually increased. Choosing a bigger pin-fin diameter and the corresponding optimal value of the splitting distance in a given Reynolds number would further improve the comprehensive performance of a hybrid heat sink.

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