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1.
Heliyon ; 10(16): e36318, 2024 Aug 30.
Artículo en Inglés | MEDLINE | ID: mdl-39253156

RESUMEN

Production and distribution are critical components of the furniture supply chain, and achieving optimal performance through their integration has become a vital focus for both the academic and business communities. Moreover, as economic globalization progresses, distributed manufacturing has become a pioneering production technique. Via leveraging a distributed flexible manufacturing system, mass flexible production at lower costs can be achieved. To this end, this study presents an integrated distributed flexible job shop and distribution problem to minimize makespan and total tardiness. In our research, a set of custom furniture orders from different customers are processed among flexible job shops and then delivered by vehicles to customers as the due date. To distinctly show the presented problem, a mixed integer mathematical programming model is created, and a multi-objective brain storm optimization method is introduced considering the problem's features. In comparison to the other three advanced methods, the superiority of the algorithm created is showcased. The findings of the experiments demonstrate that the constructed model and the introduced algorithm have remarkable competitiveness in addressing the problem being examined.

2.
Sensors (Basel) ; 24(7)2024 Mar 31.
Artículo en Inglés | MEDLINE | ID: mdl-38610462

RESUMEN

With the rapid development of economic globalization and green manufacturing, traditional flexible job shop scheduling has evolved into the low-carbon heterogeneous distributed flexible job shop scheduling problem (LHDFJSP). Additionally, modern smart manufacturing processes encounter complex and diverse contingencies, necessitating the ability to address dynamic events in real-world production activities. To date, there are limited studies that comprehensively address the intricate factors associated with the LHDFJSP, including workshop heterogeneity, job insertions and transfers, and considerations of low-carbon objectives. This paper establishes a multi-objective mathematical model with the goal of minimizing the total weighted tardiness and total energy consumption. To effectively solve this problem, diverse composite scheduling rules are formulated, alongside the application of a deep reinforcement learning (DRL) framework, i.e., Rainbow deep-Q network (Rainbow DQN), to learn the optimal scheduling strategy at each decision point in a dynamic environment. To verify the effectiveness of the proposed method, this paper extends the standard dataset to adapt to the LHDFJSP. Evaluation results confirm the generalization and robustness of the presented Rainbow DQN-based method.

3.
Math Biosci Eng ; 21(1): 1445-1471, 2024 Jan.
Artículo en Inglés | MEDLINE | ID: mdl-38303472

RESUMEN

With the rise of Industry 4.0, manufacturing is shifting towards customization and flexibility, presenting new challenges to meet rapidly evolving market and customer needs. To address these challenges, this paper suggests a novel approach to address flexible job shop scheduling problems (FJSPs) through reinforcement learning (RL). This method utilizes an actor-critic architecture that merges value-based and policy-based approaches. The actor generates deterministic policies, while the critic evaluates policies and guides the actor to achieve the most optimal policy. To construct the Markov decision process, a comprehensive feature set was utilized to accurately represent the system's state, and eight sets of actions were designed, inspired by traditional scheduling rules. The formulation of rewards indirectly measures the effectiveness of actions, promoting strategies that minimize job completion times and enhance adherence to scheduling constraints. The experimental evaluation conducted a thorough assessment of the proposed reinforcement learning framework through simulations on standard FJSP benchmarks, comparing the proposed method against several well-known heuristic scheduling rules, related RL algorithms and intelligent algorithms. The results indicate that the proposed method consistently outperforms traditional approaches and exhibits exceptional adaptability and efficiency, particularly in large-scale datasets.

4.
Data Brief ; 52: 109946, 2024 Feb.
Artículo en Inglés | MEDLINE | ID: mdl-38152490

RESUMEN

This data article presents a description of a benchmark dataset for the multi-objective flexible job shop scheduling problem in a cellular manufacturing environment. This problem considers intercellular moves, exceptional parts, sequence-dependent family setup and intercellular transportation times, and recirculation requiring minimization of makespan and total tardiness simultaneously. It is called a flexible job shop cell scheduling problem with sequence-dependent family setup times and intercellular transportation times (FJCS-SDFSTs-ITTs) problem. The dataset has been developed to evaluate the multi-objective evolutionary algorithms of the FJCS-SDFSTs-ITTs problems that are presented in 'Evolutionary algorithms for multi-objective flexible job shop cell scheduling'. The dataset contains forty- three benchmark instances from 'small' to 'large', including a large real-world problem instance. Researchers can use the dataset to evaluate the future algorithms for the FJCS-SDFSTs- ITTs problems and compare the performance with the existing algorithms.

5.
Sensors (Basel) ; 23(9)2023 May 06.
Artículo en Inglés | MEDLINE | ID: mdl-37177729

RESUMEN

This study proposes an approach to minimize the maximum makespan of the integrated scheduling problem in flexible job-shop environments, taking into account conflict-free routing problems. A hybrid genetic algorithm is developed for production scheduling, and the optimal ranges of crossover and mutation probabilities are also discussed. The study applies the proposed algorithm to 82 test problems and demonstrates its superior performance over the Sliding Time Window (STW) heuristic proposed by Bilge and the Genetic Algorithm proposed by Ulusoy (UGA). For conflict-free routing problems of Automated Guided Vehicles (AGVs), the genetic algorithm based on AGV coding is used to study the AGV scheduling problem, and specific solutions are proposed to solve different conflicts. In addition, sensors on the AGVs provide real-time data to ensure that the AGVs can navigate through the environment safely and efficiently without causing any conflicts or collisions with other AGVs or objects in the environment. The Dijkstra algorithm based on a time window is used to calculate the shortest paths for all AGVs. Empirical evidence on the feasibility of the proposed approach is presented in a study of a real flexible job-shop. This approach can provide a highly efficient and accurate scheduling method for manufacturing enterprises.

6.
Math Biosci Eng ; 20(4): 7519-7547, 2023 Feb 16.
Artículo en Inglés | MEDLINE | ID: mdl-37161161

RESUMEN

The flexible job shop scheduling problem is important in many research fields such as production management and combinatorial optimization, and it contains sub-problems of machine assignment and operation sequencing. In this paper, we study a many-objective FJSP (MaOFJSP) with multiple time constraints on setup time, transportation time and delivery time, with the objective of minimizing the maximum completion time, the total workload, the workload of critical machine and penalties of earliness/tardiness. Based on the given problem, an improved ant colony optimization is proposed to solve the problem. A distributed coding approach is proposed by the problem features. Three initialization methods are proposed to improve the quality and diversity of the initial solutions. The front end of the algorithm is designed to iteratively update the machine assignment to search for different neighborhoods. Then the improved ant colony optimization is used for local search of the neighborhood. For the searched scheduling set the entropy weight method and non-dominated sorting are used for filtering. Then mutation and closeness operations are proposed to improve the diversity of the solutions. The algorithm was evaluated through experiments based on 28 benchmark instances. The experimental results show that the algorithm can effectively solve the MaOFJSP problem.

7.
Sensors (Basel) ; 23(8)2023 Apr 07.
Artículo en Inglés | MEDLINE | ID: mdl-37112156

RESUMEN

In real manufacturing environments, the number of automatic guided vehicles (AGV) is limited. Therefore, the scheduling problem that considers a limited number of AGVs is much nearer to real production and very important. In this paper, we studied the flexible job shop scheduling problem with a limited number of AGVs (FJSP-AGV) and propose an improved genetic algorithm (IGA) to minimize makespan. Compared with the classical genetic algorithm, a population diversity check method was specifically designed in IGA. To evaluate the effectiveness and efficiency of IGA, it was compared with the state-of-the-art algorithms for solving five sets of benchmark instances. Experimental results show that the proposed IGA outperforms the state-of-the-art algorithms. More importantly, the current best solutions of 34 benchmark instances of four data sets were updated.

8.
Sensors (Basel) ; 23(1)2022 Dec 22.
Artículo en Inglés | MEDLINE | ID: mdl-36616686

RESUMEN

According to the characteristics of flexible job shop scheduling problems, a dual-resource constrained flexible job shop scheduling problem (DRCFJSP) model with machine and worker constraints is constructed such that the makespan and total delay are minimized. An improved African vulture optimization algorithm (IAVOA) is developed to solve the presented problem. A three-segment representation is proposed to code the problem, including the operation sequence, machine allocation, and worker selection. In addition, the African vulture optimization algorithm (AVOA) is improved in three aspects: First, in order to enhance the quality of the initial population, three types of rules are employed in population initialization. Second, a memory bank is constructed to retain the optimal individuals in each iteration to increase the calculation precision. Finally, a neighborhood search operation is designed for individuals with certain conditions such that the makespan and total delay are further optimized. The simulation results indicate that the qualities of the solutions obtained by the developed approach are superior to those of the existing approaches.


Asunto(s)
Algoritmos , Humanos , Simulación por Computador
9.
Appl Intell (Dordr) ; 51(6): 3936-3951, 2021.
Artículo en Inglés | MEDLINE | ID: mdl-34764571

RESUMEN

The outbreak of the novel coronavirus clearly highlights the importance of the need of effective physical examination scheduling. As treatment times for patients are uncertain, this remains a strongly NP-hard problem. Therefore, we introduce a complex flexible job shop scheduling model. In the process of physical examination for suspected patients, the physical examiner is considered a job, and the physical examination item and equipment correspond to an operation and a machine, respectively. We incorporate the processing time of the patient during the physical examination, the transportation time between equipment, and the setup time of the patient. A unique scheduling algorithm, called imperialist competition algorithm with global search strategy (ICA_GS) is developed for solving the physical examination scheduling problem. A local search strategy is embedded into ICA_GS for enhancing the searching behaviors, and a global search strategy is investigated to prevent falling into local optimality. Finally, the proposed algorithm is tested by simulating the execution of the physical examination scheduling processes, which verify that the proposed algorithm can better solve the physical examination scheduling problem.

10.
Evol Comput ; 29(1): 75-105, 2021.
Artículo en Inglés | MEDLINE | ID: mdl-32375006

RESUMEN

Dynamic Flexible Job Shop Scheduling (DFJSS) is an important and challenging problem, and can have multiple conflicting objectives. Genetic Programming Hyper-Heuristic (GPHH) is a promising approach to fast respond to the dynamic and unpredictable events in DFJSS. A GPHH algorithm evolves dispatching rules (DRs) that are used to make decisions during the scheduling process (i.e., the so-called heuristic template). In DFJSS, there are two kinds of scheduling decisions: the routing decision that allocates each operation to a machine to process it, and the sequencing decision that selects the next job to be processed by each idle machine. The traditional heuristic template makes both routing and sequencing decisions in a non-delay manner, which may have limitations in handling the dynamic environment. In this article, we propose a novel heuristic template that delays the routing decisions rather than making them immediately. This way, all the decisions can be made under the latest and most accurate information. We propose three different delayed routing strategies, and automatically evolve the rules in the heuristic template by GPHH. We evaluate the newly proposed GPHH with Delayed Routing (GPHH-DR) on a multiobjective DFJSS that optimises the energy efficiency and mean tardiness. The experimental results show that GPHH-DR significantly outperformed the state-of-the-art GPHH methods. We further demonstrated the efficacy of the proposed heuristic template with delayed routing, which suggests the importance of delaying the routing decisions.


Asunto(s)
Algoritmos , Heurística
11.
Math Biosci Eng ; 16(3): 1334-1347, 2019 02 20.
Artículo en Inglés | MEDLINE | ID: mdl-30947423

RESUMEN

In the practical production, after the completion of a job on a machine, it may be transported between the different machines. And, the transportation time may affect product quality in certain industries, such as steelmaking. However, the transportation times are commonly neglected in the literature. In this paper, the transportation time and processing time are taken as the independent time into the flexible job shop scheduling problem. The mathematical model of the flexible job shop scheduling problem with transportation time is established to minimize the maximum completion time. The FJSP problem is NP-hard. Then, an improved genetic algorithm is used to solve the problem. In the decoding process, an operation left shift insertion method according to the problem characteristics is proposed to decode the chromosomes in order to get the active scheduling solutions. The actual instance is solved by the proposed algorithm used the Matlab software. The computational results show that the proposed mathematical model and algorithm are valid and feasible, which could effectively guide the actual production practice.


Asunto(s)
Modelos Teóricos , Admisión y Programación de Personal , Transportes , Algoritmos , Humanos , Industrias , Aprendizaje Automático , Programas Informáticos
12.
Springerplus ; 5(1): 1432, 2016.
Artículo en Inglés | MEDLINE | ID: mdl-27652008

RESUMEN

Taking resource allocation into account, flexible job shop problem (FJSP) is a class of complex scheduling problem in manufacturing system. In order to utilize the machine resources rationally, multi-objective particle swarm optimization (MOPSO) integrating with variable neighborhood search is introduced to address FJSP efficiently. Firstly, the assignment rules (AL) and dispatching rules (DR) are provided to initialize the population. And then special discrete operators are designed to produce new individuals and earliest completion machine (ECM) is adopted in the disturbance operator to escape the optima. Secondly, personal-best archives (cognitive memories) and global-best archive (social memory), which are updated by the predefined non-dominated archive update strategy, are simultaneously designed to preserve non-dominated individuals and select personal-best positions and the global-best position. Finally, three neighborhoods are provided to search the neighborhoods of global-best archive for enhancing local search ability. The proposed algorithm is evaluated by using Kacem instances and Brdata instances, and a comparison with other approaches shows the effectiveness of the proposed algorithm for FJSP.

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