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1.
Materials (Basel) ; 17(15)2024 Jul 27.
Artículo en Inglés | MEDLINE | ID: mdl-39124382

RESUMEN

The goal of this work was to develop acrylonitrile-butadiene (NBR) elastomer composites filled with hydroxyapatite (HAP) characterized by improved cure characteristics and resistance to burning. Silane, i.e., (3-aminopropyl)-triethoxysilane, ionic liquid, i.e., 1-decyl-3-methylimidazolium bromide and surfactant, i.e., cetyltrimethylammonium bromide, were used to improve the filler's dispersibility in the elastomer matrix and to reduce the time and temperature of vulcanization. The effects of HAP and dispersants on the cure characteristics, crosslink density and physico-chemical properties of NBR composites were explored. The additives used, especially the ionic liquid and surfactant, effectively improved the dispersion of HAP in the NBR matrix. The amount of HAP and the dispersant used strongly affected the cure characteristics and crosslink density of NBR. The optimal vulcanization time significantly increased with HAP content and was pronouncedly reduced when ionic liquid and surfactant were applied. In addition, ionic liquid and surfactant significantly lowered the onset vulcanization temperature and improved the crosslink density and hardness of the vulcanizates while impairing their elasticity. HAP and dispersants did not significantly affect the damping properties or chemical resistance of NBR vulcanizates. Above all, application of HAP considerably enhanced the resistance of vulcanizates to thermo-oxidative aging and reduced their flammability compared with the unfilled NBR.

2.
Materials (Basel) ; 16(13)2023 Jun 25.
Artículo en Inglés | MEDLINE | ID: mdl-37444887

RESUMEN

The purpose of this paper was to examine the possibility of producing new blends of hydrogenated acrylonitrile-butadiene and chloroprene rubbers (HNBR/CR) unconventionally cross-linked with silver(I) oxide (Ag2O), and to investigate the physicomechanical properties of the obtained materials. From the obtained results, it can be concluded that HNBR/CR composites were effectively cured with Ag2O, which led to interelastomer reactions, and the degree of binding of HNBR with CR was in the range of 14-59%. The rheometric and equilibrium swelling studies revealed that the cross-linking progress depended on the weight proportion of both elastomers, and the degree of cross-linking was greater with more content of chloroprene rubber in the tested blends. Interelastomer reactions occurring between HNBR and CR improved the homogeneity and miscibility of the tested compositions, which was confirmed by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) analyses. The tensile strength and hardness of the obtained HNBR/CR/Ag2O vulcanizates proportionally increased with the content of CR, while the tear strength showed an inverse relationship. The obtained new, unconventional materials were characterized by significant resistance to thermo-oxidative factors, which was confirmed by the high aging factor.

3.
Polymers (Basel) ; 15(11)2023 May 25.
Artículo en Inglés | MEDLINE | ID: mdl-37299252

RESUMEN

This study aimed to improve the mechanical properties of a composite material consisting of waste leather fibers (LF) and nitrile rubber (NBR) by partially replacing LF with waste polyamide fibers (PA). A ternary recycled composite NBR/LF/PA was produced by a simple mixing method and vulcanized by compression molding. The mechanical properties and dynamic mechanical properties of the composite were investigated in detail. The results showed that the mechanical properties of NBR/LF/PA increased with an increase in the PA ratio. The highest tensile strength value of NBR/LF/PA was found to have increased about 1.26 times, that is from 12.9 MPa of LF50 to 16.3 MPa of LF25PA25. Additionally, the ternary composite demonstrated high hysteresis loss, which was confirmed by dynamic mechanical analysis (DMA). The presence of PA formed a non-woven network that significantly enhanced the abrasion resistance of the composite compared to NBR/LF. The failure mechanism was also analyzed through the observation of the failure surface using scanning electron microscopy (SEM). These findings suggest that the utilization of both waste fiber products together is a sustainable approach to reducing fibrous waste while improving the qualities of recycled rubber composites.

4.
Polymers (Basel) ; 15(3)2023 Jan 31.
Artículo en Inglés | MEDLINE | ID: mdl-36772030

RESUMEN

This work aims to enhance the mechanical properties, oil resistance, and thermal properties of acrylonitrile butadiene rubber (NBR) by using the Nile tilapia fish scales as a filler and using bis(triethoxysilylpropyl)tetrasulfide (TESPT) as a coupling agent (CA). The prepared fish scale particles (FSp) are B-type hydroxyapatite and the particle shape is rod-like. The filled NBR with FSp at 10 phr increased tensile strength up to 180% (4.56 ± 0.48 MPa), reduced oil absorption up to 155%, and increased the decomposition temperature up to 4 °C, relative to the unfilled NBR. The addition of CA into filled NBR with FSp at 10 phr increased tensile strength up to 123% (5.62 ± 0.42 MPa) and percentage of elongation at break up to 122% relative to the filled NBR with FSp at 10 phr. This work demonstrated that the prepared FSp from the Nile tilapia fish scales can be used as a reinforcement filler to enhance the NBR properties for use in many high-performance applications.

5.
Materials (Basel) ; 17(1)2023 Dec 22.
Artículo en Inglés | MEDLINE | ID: mdl-38203924

RESUMEN

This study compares the effect of sulfur and dicumyl peroxide (DCP) vulcanizing systems on the physical and mechanical properties of rubber compounds based on acrylonitrile butadiene rubber (NBR). NBR compounds cured by different amounts of DCP and NBR vulcanizates filled with various concentrations of carbon black (CB) and a constant amount of sulfur or DCP were prepared. The vulcanizates were characterized by tensile testing, dynamic mechanical thermal analysis (DMTA), and cross-link density determination. The tensile strength and Young's modulus were found to increase with the rising amount of DCP and CB, while elongation at break decreased. The samples vulcanized by the sulfur system and filled with CB show a substantial increase in tensile strength from 13.1 to 21.2 MPa. Higher storage modulus and glass transition temperature were observed with the increase in the amount of peroxide and filler, and consequently, the increase in cross-link density, indicating rigidity increase and lower molecular mobility. The changes in the physical and mechanical properties of the NBR vulcanizates were in correlation with the changes in solvent uptake and cross-link density.

6.
Heliyon ; 8(12): e11974, 2022 Dec.
Artículo en Inglés | MEDLINE | ID: mdl-36478802

RESUMEN

Ethylene-propylene grafted-maleic anhydride (EPR-g-MA) and a pure maleic anhydride (MA) were separately used to compound carboxylated acrylonitrile butadiene-rubber (XNBR) together with reduced graphene oxide (G) to form nanocomposites, by using melt compounding technique. The G-sheets in the presence of MA (GA samples) or EPR-g-MA (GB samples) generally increased the physico-mechanical properties including; crosslinking density, tensile strength and thermal degradation resistance etc., when compared with sample without MA or EPR-g-MA (GAO) and the virgin matrix. For the thermal degradation resistance measured by the char residue (%), by using thermal gravimetric analysis technique; GA1 (0.1 ph G and 0.5 ph MA) was 106.4% > XNBR and 58% > GAO (0.1 ph G) while that of GB1 (0.1 ph G and 0.5 ph EPR-g-MA) was 60% > XNBR and 22.2% > GAO respectively. Although, homogeneous dispersions of the G-sheets assisted by MA or EPR-g-MA was a factor, but the strong bonding (covalent, hydrogen and physical entanglements) occurring in GA and GB was observed to be the main contributing factor for these property enhancements. Thus, these nanostructured materials have exhibited multifunctional capabilities and could be used for advanced applications including high temperature (heat sinks), flame retardants, and structural applications.

7.
Polymers (Basel) ; 14(23)2022 Dec 02.
Artículo en Inglés | MEDLINE | ID: mdl-36501661

RESUMEN

Recently, dielectric elastomer actuators (DEA) have emerged as one of the most promising materials for use in soft robots. However, DEA needs a high operating voltage and high mechanical properties. By increasing the dielectric constant of elastomeric materials, it is possible to decrease the operating voltage required. Thus, elastomeric composites with a high dielectric constant and strong mechanical properties are of interest. The aim of this research was to investigate the effect of titanium dioxide (TiO2) content ranging from 0 to 110 phr on the cure characteristics, and physical, dielectric, dynamic mechanical, and morphological properties of acrylonitrile butadiene rubber (NBR) composites. The addition of TiO2 reduced the scorch time (ts1) as well as the optimum cure time (tc90) but increased the cure rate index (CRI), minimum torque (ML), maximum torque (MH), and delta torque (MH - ML). The optimal TiO2 content for maximum tensile strength and elongation at break was 90 phr. Tensile strength and elongation at break were increased by 144.8% and 40.1%, respectively, over pure NBR. A significant mechanical property improvement was observed for TiO2-filled composites due to the good dispersion of TiO2 in the NBR matrix, which was confirmed by scanning electron microscopy (SEM). Moreover, incorporating TiO2 filler gave a higher storage modulus, a shift in glass transition temperature (Tg) to a higher temperature, and reduced damping in dynamic mechanical thermal analysis (DMTA). The addition of TiO2 to NBR rubber increased the dielectric constant of the resultant composites in the tested frequency range from 102 to 105 Hz. As a result, TiO2-filled NBR composite has a high potential for dielectric elastomer actuator applications.

8.
Polymers (Basel) ; 14(5)2022 Feb 22.
Artículo en Inglés | MEDLINE | ID: mdl-35267684

RESUMEN

In a high-pressure hydrogen environment, the sealing rubber material is swelled by hydrogen, and the mechanical and tribological properties are reduced, causing various problems in the sealing performance. The focus of this study was the effect of the filler type and content on the tribological characteristics of rubber after exposure to high-pressure hydrogen. Acrylonitrile butadiene rubber specimens were exposed to high-pressure hydrogen at 96.6 MPa, and the change in the amount of wear with time after exposure was observed. The wear test was performed using a pin-on-disc ball tip to measure the amount of wear before and after hydrogen exposure of the materials under fixed revolutions per minute and normal load. Scanning electron microscopy was used to observe the wear track and cross section of the specimen to examine the changes in the wear mechanism after hydrogen exposure and to analyze the wear mechanism for each filler. The results of this study are expected to contribute to the evaluation of the tribological properties of the sealing materials used in hydrogen environments.

9.
Polymers (Basel) ; 13(20)2021 Oct 09.
Artículo en Inglés | MEDLINE | ID: mdl-34685217

RESUMEN

For the industrial production of rubber, one of the key ingredients is a processing aid. It not only facilitates the processability but also tunes the final properties of the resultant rubber. In general, for a polar rubber like acrylonitrile-butadiene rubber (NBR), the processing aids earning the most attention are synthesized from petroleum, such as dioctyl phthalate (DOP). However, due to their toxicity, many rubber chemists have tried to find alternative chemicals that are environmentally friendly and derived from a renewable resource. In this research, we investigated the effects of the soybean oil fatty acid (SBOFA), synthesized in house via hydrolysis of SBO, on the properties of NBR in comparison with DOP. Initially, it was found that the addition of SBOFA improved the flowability of the NBR compound, as indicated by the progressive decrease in the Mooney viscosity with increasing levels of SBOFA. The results from various techniques indicated that the crosslink density of the NBR vulcanizates passed through the maximum at the SBOFA loading of 4 phr. Upon loading SBOFA up to 4 phr, there was no significant deterioration in the mechanical strength of the SBOFA-plasticized NBR vulcanizates. Typically, the presence of SBOFA at 4 phr enhanced the thermal resistance of the NBR vulcanizate by shifting the thermal decomposition to a higher temperature. At a given loading, it was found that the SBOFA-plasticized NBR vulcanizate showed a comparable plasticizing efficiency and mechanical strength with the DOP-plasticized one. The result from this study shows that SBOFA is a good alternative sustainable eco-friendly processing aid to use for NBR.

10.
Carbohydr Polym ; 245: 116505, 2020 Oct 01.
Artículo en Inglés | MEDLINE | ID: mdl-32718616

RESUMEN

In this work, chitin nanowhiskers with high crystallinity index were obtained from shrimp shells waste using acid hydrolysis method and then comprehensively characterized. Subsequently, the impact of chitin nanowhisker content on processing and performance of acrylonitrile-butadiene rubber based nanocomposites was evaluated. The results showed that the addition of chitin nanowhiskers increased tensile strength and tear strength of nanocomposites by 116 % and 54 %, which was related to suitable dispersion of chitin nanowhiskers in matrix. Reinforcing effect of chitin nanowhiskers in acrylonitrile-butadiene rubber was also confirmed by Wolff activity coefficient, glass transition temperature and equilibrium swelling measurements. Moreover, it was found that higher content chitin nanowhiskers significantly improve the thermal stability of studied nanocomposites. The incorporation of chitin nanowhiskers resulted in increase of 74 °C for onset degradation temperature. This work confirmed that shrimp shell waste can be upcycled into chitin nanowhiskers - promising green filler in NBR for high-performance elastomeric applications.


Asunto(s)
Acrilonitrilo/química , Exoesqueleto/química , Butadienos/química , Quitina/química , Nanocompuestos/química , Penaeidae/química , Goma/química , Animales , Elasticidad , Hidrólisis , Resistencia a la Tracción , Temperatura de Transición
11.
Materials (Basel) ; 13(9)2020 May 01.
Artículo en Inglés | MEDLINE | ID: mdl-32369993

RESUMEN

A high number of technical elastomer products contain plasticizers for tailoring material properties. Some additives used as plasticizers pose a health risk or have inadequate material properties. Therefore, research is going on in this field to find sustainable alternatives for conventional plasticizers. In this paper, two modified bio-based plasticizers (epoxidized esters of glycerol formal from soybean and canola oil) are of main interest. The study aimed to determine the influence of these sustainable plasticizers on the properties of acrylonitrile-butadiene rubber (NBR). For comparison, the influence of conventional plasticizers, e.g., treated distillate aromatic extract (TDAE) and Mesamoll® were additionally investigated. Two types of NBR with different ratios of monomers formed the polymeric basis of the prepared elastomers. The variation of the monomer ratio results in different polarities, and therefore, compatibility between the NBR and plasticizers should be influenced. The mechanical characteristics were investigated. In parallel, dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were performed and filler macro-dispersion was determined. Bio-based plasticizers were shown to have better mechanical and thermal properties compared to conventional plasticizers. Further, thermo-oxidative aging was realized for 500 h, and afterwards, mechanical characterizations were done. It was observed that bio-based plasticizers have almost the same aging properties compared to conventional plasticizers.

12.
Polymers (Basel) ; 13(1)2020 Dec 30.
Artículo en Inglés | MEDLINE | ID: mdl-33396794

RESUMEN

In this study, we present the fabrication of nitrile butadiene rubber/waste leather fiber (NBR/WLF) composites with different weight percentages of WLF and NBR (0/100, 20/80, 30/70, 40/60, 50/50, 60/40 wt/wt). WLF was prepared by cutting the scrap leathers from the waste product of the Vietnamese leather industry. Subsequently, in order to make the short fibers, it was mixed by a hammer mill. The characteristics of WLF/NBR composites such as mechanical properties (tensile strength, tear strength, hardness), dynamic mechanical properties, toluene absorption, and morphology were carefully evaluated. As a result, the tensile strength and tear strength become larger with increasing WLF content from 0 to 50 wt% and they decrease when further increasing WLF content. The highest tensile strength of 12.5 MPa and tear strength of 72.47 N/mm were achieved with the WLF/NBR ratio of 50/50 wt%. Both hardness and resistance of the developed materials with toluene increased with increasing WLF content. The SEM results showed a good adhesion of NBR matrix and the WLF. The increasing of storage modulus (E') in comparison with raw NBR showed good compatibility between WLF and NBR matrix. This research showed that the recycled material from waste leather and NBR was successfully prepared and has great potential for manufacturing products such as floor covering courts and playgrounds, etc.

13.
Macromol Rapid Commun ; 40(17): e1800733, 2019 Sep.
Artículo en Inglés | MEDLINE | ID: mdl-30817055

RESUMEN

The covalent cross-linked rubber has outstanding mechanical properties and chemical resistance, making it possible for a wide range of applications. Towards efforts to resource waste and environmental pollution, rubber recycling is a concerning problem. However, it is a big challenge to endow the most widely used commercial rubber systems with recyclability. In this paper, a novel reprocessable and recyclable acrylonitrile-butadiene rubber (NBR) is developed by introducing oxime-carbamate bonds into the raw NBR. Amidoxime NBR is prepared by a nucleophilic addition reaction of hydroxylamine hydrochloride and raw NBR, and then cross-linked amidoxime NBR using different amounts of toluene diisocynate (TDI). Results show that the obtained material exhibits good reprocessable property; the repairing efficiency exceeds 90% after two remoldings. In addition, it also has better mechanical properties: A tensile strength reaching a maximum value of 4.85 MPa when TDI cross-linker is 15.36 wt%, which is superior to vulcanized NBR (3.18 MPa).


Asunto(s)
Acrilonitrilo/química , Butadienos/química , Carbamatos/química , Oximas/química , Polímeros/química , Reciclaje/métodos , Goma/química , Resistencia a la Tracción
14.
Polymers (Basel) ; 9(12)2017 Nov 25.
Artículo en Inglés | MEDLINE | ID: mdl-30965946

RESUMEN

This work examines the molecular dynamics of carboxylated acrylonitrile-butadiene rubber crosslinked with zinc oxide modified silica particles. ZnO/SiO2 with the wide range of ZnO concentrations were used as both a crosslinking agent and filler. A series of thermal measurements were applied to the characterization of the samples: differential scanning calorimetry, dynamical mechanical thermal analysis, and dielectric relaxation spectroscopy. A complementary experimental technique, which is equilibrium swelling in solvents, confirms the presence of ionic crosslinks, which are created between zinc ions and the functional carboxyl groups of the rubber, within the structure of the vulcanizates. These interactions influenced not only the affinity of the vulcanizates to solvents, but also their dynamic mechanical and dielectric properties. In these investigations, the influence of concentration of ZnO on the surface of the ZnO/SiO2 on the properties of the vulcanizates are described.

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