RESUMEN

Olefin and diene transformations, catalyzed by organoaluminum-activated metal complexes, are widely used in synthetic organic chemistry and form the basis of major petrochemical processes. However, the role of M−(µ-Cl)−Al bonding, being proven for certain >C=C< functionalization reactions, remains unclear and debated for essentially more important industrial processes such as oligomerization and polymerization of α-olefins and conjugated dienes. Numerous publications indirectly point at the significance of M−(µ-Cl)−Al bonding in Ziegler−Natta and related transformations, but only a few studies contain experimental or at least theoretical evidence of the involvement of M−(µ-Cl)−Al species into catalytic cycles. In the present review, we have compiled data on the formation of M−(µ-Cl)−Al complexes (M = Ti, Zr, V, Cr, Ni), their molecular structure, and reactivity towards olefins and dienes. The possible role of similar complexes in the functionalization, oligomerization and polymerization of α-olefins and dienes is discussed in the present review through the prism of the further development of Ziegler−Natta processes and beyond.

RESUMEN

Ultra-high molecular weight poly-α-olefins are widely used as drag reducing agents (DRAs) for pipeline transportation of oil and refined petroleum products. The synthesis of polyolefin DRAs is based on low-temperature Ziegler-Natta (ZN) polymerization of higher α-olefins. 1-Hexene based DRAs, the most effective at room temperature, typically lose DR activity at low temperatures. The use of 1-hexene copolymers with C8-C12 linear α-olefins appears to offer a solution to the problem of low-temperature drag reducing. The present work aims to develop two-stage synthesis of polyolefin DRAs that is based on selective oligomerization of ethylene in the presence of efficient chromium/aminodiphosphine catalysts (Cr-PNP), followed by polymerization of the olefin mixtures, formed at oligomerization stage, using efficient titanium-magnesium ZN catalyst. We have shown that oligomerization of ethylene in α-olefin reaction media proceeds faster than in saturated hydrocarbons, providing the formation of 1-hexene, 1-octene, and branched C10 and C12 olefins; the composition and the ratio of the reaction products depended on the nature of PNP ligand. Oligomerizates were used in ZN polymerization 'as is', without additional treatment. Due to branched character of C10+ hydrocarbons, formed during oligomerization of ethylene, resulting polyolefins demonstrate higher low-temperature DR efficiency at low polymer concentrations (~1 ppm) in comparison with benchmark polymers prepared from the mixtures of linear α-olefins and from pure 1-hexene. We assume that faster solubility and more efficient solvation of the polyolefins, prepared using 'tandem' ethylene-based process, represent an advantage of these type polymers over conventional poly(1-hexene) and linear α-olefin-based polymers when used as 'winter' DRAs.

RESUMEN

This research developed a new methodology using a gas chromatograph, a pulsed discharge helium ionization detector (PDHID), and two mass spectrometric (MSD) detectors. The detectors worked simultaneously, using 8 columns and 7 valves. This new proposal for simultaneous analysis, with a single injection and analysis time of 36 min, allowed the quantification of 10 oxygenated compounds (alcohols, ketones and carboxylic acids), 3 permanent gases, 3 sulphides and 4 thiols, which are aggressive inhibitors of the Ziegler-Natta catalytic systems. The RSD (n = 6) for repeatability of the peak area of the 20 compounds analyzed, and the retention time were less than 0.59 and 0.23% respectively. The RSD (n = 6) for intermediate precision for the peak area was less than 0.85% and, for the retention time, less than 0.35%. 95% of the inhibitors analyzed showed relative errors inter and intra-day less than 3%. The inhibitors detected and quantified were: formic acid (2 to 45.32 ppm), acetic acid (1 to 25.32 ppm), acetone (5 to 72.67 ppm), methanol (1 to 39.93 ppm), isopropyl alcohol (2 to 74.88 ppm), ethanol (0.1 to 57.51 ppm), 1-propanol (0.1 to 92.36 ppm), 1-butanol (5 to 92.36 ppm), 2-butanol (5 to 95.15 ppm), tert-butanol (5 to 90.22 ppm), CO2 (0.5 to 5.0 ppm), CO (0.002 to 5.049 ppm), O2 (0.5 to 6.5 ppm), CH3(CH2)3SH (0.025 to 2.238 ppm), CH3CH2SH (0.025 to 1.595 ppm), COS (0.025 to 1.477 ppm), CH3SH (0.025 to 1.223 ppm), CH3(CH2)2SH (0.025 to 1.880 ppm), CS2 (0.025 to 1.929 ppm), H2S (0.025 to 0.847 ppm) and tert-butylmercaptan (0.025 to 2.283 ppm). These compounds generated reductions of between 5 and 20% in polypropylene production, representing losses of several million dollars. Therefore, a multilinear regression model was developed to predict this percentage of production loss in a fluidized bed reactor, based on the quantified inhibitors. The model has a correlation coefficient of 0.91 and a standard deviation of 1.12, allowing comparisons between actual and predicted experimental values. P values are less than 0.05, indicating that each inhibitor has a statistically significant effect on the model.

Asunto(s)

Alquenos/análisis , Gases/análisis , Industrias , Oxígeno/análisis , Compuestos de Sulfhidrilo/análisis , Sulfuros/análisis , Alcoholes/análisis , Ácidos Carboxílicos/análisis , Catálisis , Cromatografía de Gases y Espectrometría de Masas , Cetonas/análisis , Límite de Detección , Modelos Lineales , Espectrometría de Masas , Polipropilenos , Reproducibilidad de los Resultados

RESUMEN

For the first time, ultra-high molecular weight polyethylene (UHMWPE) was produced in gas phase process with a new fluidized bed concept where the solids are dispersed phase and the gas is bulk phase as opposed to conventional fluidized bed reactors (FBRs). With this concept, UHMWPE with average molecular weights about 1-6,9 × 106 g mole-1 were produced with a commercial supported Ziegler-Natta catalyst by using a gas phase mini semibatch reactor system. Additionally, optimum conditions of gas phase polymerization for the best results of productivity, catalyst activity, molecular weight and crystallinity were determined by Taguchi experimental design and catalyst stability at the optimum condition was tested by video microscopy polymerization. The characterization of products was carried out experimentally by TGA, DSC, FTIR, and NMR.

RESUMEN

Ziegler-Natta catalysts for olefin polymerization are intrinsically complex multi-component systems. The genesis of the active sites involves several simultaneous and sequential steps, making the individual steps and interconnections difficult to be unraveled in an unambiguous manner. In this work, we combine X-ray diffraction and spectroscopy to probe each step of the birth and life of a MgCl2 -based Ziegler-Natta catalyst, namely the formation of high surface area MgCl2 by dealcoholation of an alcoholate precursor, the TiCl4 grafting, and the subsequent activation by triethylaluminum as co-catalyst. The so-prepared catalyst was tested towards ethylene polymerization, leading to the production of mainly crystalline high-density polyethylene. The use of operando characterization techniques allowed probing the transient details that are difficult to be dissected in the aftermath, but can radically affect the overall catalytic process.

RESUMEN

A series of ultrahigh molecular weight polyethylenes with viscosity-average molecular weights in the range of 1.6⁻5.6 × 106 have been prepared by using a novel Ziegler⁻Natta-type catalytic system-TiCl4/2,2'-dimethoxy-1,1'-binaphthalene/Et3Al2Cl3/Bu2Mg at different temperatures (Tpoly) in the range between 10 and 70 °C in toluene. The morphology of the nascent reactor powders has been studied by scanning electron microscopy, wide-angle X-ray diffraction, and the DSC melting behavior. Polymers are suitable for the modern processing methods-the solvent-free solid-state formation of super high-strength (tensile strength over 1.8⁻2.5 GPa) and high-modulus (elastic modulus up to 136 GPa) oriented film tapes. With decrease of Tpoly, the drawability of the reactor powders increased significantly.

RESUMEN

In this contribution we used solid state 35Cl (I=3/2) quadrupolar NMR to study a MgCl2/2,2-dimethyl-1,3-dimethoxypropane (DMDOMe) adduct that serves as a model system for Ziegler-Natta catalysis. Employing large Radio-Frequency (RF) field strengths we observe three spectral features with strongly varying line widths. The assignment of the spectra is complicated because of the large difference in quadrupolar interactions experienced by the different sites in the system. The satellite transitions (ST) of relatively well-defined bulk Cl sites are partially excited and may overlap with the central transition (CT) resonances of more distorted surface sites. We show that nutation NMR of the ST of I=3/2 spins yields a unique pattern that makes a clear distinction between an extensively broadened central transition and the satellite transitions of a component with a smaller quadrupolar interaction. This allows us to unambiguously unravel the spectra of the MgCl2 adduct showing that we observe CT and ST of the bulk phase of MgCl2-nanoparticles with a CQ of 4.6MHz together with the CT of surface sites displaying an average CQ of ∼10MHz.

RESUMEN

An original step-by-step approach to synthesize and characterize a bifunctional heterogeneous catalyst consisting of isolated Ti(3+) centers and strong Lewis acid Al(3+) sites on the surface of a chlorinated alumina has been devised. A wide range of physicochemical and spectroscopic techniques were employed to demonstrate that the two sites, in close proximity, act in a concerted fashion to synergistically boost the conversion of ethylene into branched polyethylene, using ethylene as the only feed and without any activator. The coordinatively unsaturated Al(3+) ions promote ethylene oligomerization through a carbocationic mechanism and activate the Ti(3+) sites for the traditional ethylene coordination polymerization.

RESUMEN

The typical activation of a fourth generation Ziegler-Natta catalyst TiCl4/MgCl2/phthalate with triethyl aluminum generates Ti(3+) centers that are investigated by multi-frequency continuous wave and pulse EPR methods. Two families of isolated, molecule-like Ti(3+) species have been identified. A comparison of the experimentally derived g tensors and (35,37)Cl hyperfine and nuclear-quadrupole tensors with DFT-computed values suggests that the dominant EPR-active Ti(3+)  species is located on MgCl2(110) surfaces (or equivalent MgCl2 terminations with tetra-coordinated Mg). O2 reactivity tests show that a fraction of these Ti sites is chemically accessible, an important result in view of the search for the true catalyst active site in olefin polymerization.

RESUMEN

Transition-metal ions with open-shell configurations hold promise in the development of novel coordination chemistry and potentially unprecedented redox catalysis. Framework-substituted Ti(3+) ions with tetrahedral coordination are generated by reductive activation of titanium silicalite-1 with triethylaluminum, an indispensable co-catalyst for heterogeneous Ziegler-Natta polymerization catalysts. Continuous-wave and pulse electron paramagnetic resonance methods are applied to unravel details on the local environment of the reduced transition metal-ions, which are shown to be part of the silica framework by detection of (29)Si hyperfine interactions. The chemical accessibility of the reduced sites is probed using ammonia as probe molecule. Evidence is found for the coordination of a single ammonia molecule. Comparison to similar systems, such as TiAlPO-5, reveals clear differences in the coordination chemistry of the reduced Ti sites in the two solids, which may be understood considering the different electronic properties of the solid frameworks.