RESUMEN
Transfer molded pulp packaging (TMPP) is a viable alternative to single use plastic packaging. TMPP is typically produced from recycled newspapers, but the availability of this feedstock material is declining. Apple pomace (AP) pulp, primarily composed of cellulose, hemicellulose, lignin, and pectin, can be used as the primary component of TMPP, but its high water retention value (WRV) and separation from other pulps (recycled cardboard (CB) in this study) limits its utilizations in TMPP. A pressing and thermal drying cellulose hornification treatment followed by a repulping step was implemented to reduce pulp WRV and enhance AP and CB fiber entanglements. 11 %, 20 %, and 25 % reductions in WRV were achieved through 1 t-force pressing and drying at 120 °C for 2.5, 15, or 27.5 min, named mild, medium, and strong hornification treatments, respectively. Increased AP and CB fiber entanglements were observed via microscopy with rising hornification drying times. The medium hornification treatment was identified as the optimal treatment for reducing pulp WRV and reducing pulp separation without decreasing pulp sheet tensile strength. This study introduced and validated a novel processing technique for improved functionality of AP-based pulp for packaging applications.
Asunto(s)
Lignina , Malus , Celulosa , DesecaciónRESUMEN
Morphological characterization of microfibrillated cellulose (MFC) is critically important to process control in production and product specification for trade and product development yet is extremely difficult. This study evaluated several indirect methods for relative comparison of the morphology of lignin-free and lignin-containing ((L)MFCs). The (L)MFCs studied were produced using a commercial grinder through different passes from a dry lap bleached kraft eucalyptus pulp, a virgin mixed (maple and birch) unbleached kraft hardwood pulp, and two virgin-unbleached kraft softwood (loblolly pine) pulps with one bleachable grade (low lignin content) and one liner grade (high lignin content). The (L)MFCs were indirectly characterized using techniques based on water interactions, i.e., water retention value (WRV) and fibril suspension stability, as well as fibril properties, i.e., cellulose crystallinity and fine content. Optical microscopy and scanning electron microscopy were also applied to directly visualize the (L)MFCs to provide some objective measure of the morphology of the (L)MFCs. The results indicate that most measures such as WRV, cellulose crystallinity, fine content cannot be used to compare (L)MFCs from different pulp fibers. Measures based on water interactions such as (L)MFC WRV and suspension stability appeared can provide some degree of indirect assessment. This study provided the utilities and limits of these indirect methods for relative comparison of the morphologies of (L)MFCs.
Asunto(s)
Celulosa , Lignina , Agua , Microscopía Electrónica de Rastreo , BetulaRESUMEN
OBJECTIVES: The biochemical conversion of lignocellulosic biomass into renewable fuels and chemicals provides new challenges for industrial scale processes. One such process, which has received little attention, but is of great importance for efficient product recovery, is solid-liquid separations, which may occur both after pretreatment and after the enzymatic hydrolysis steps. Due to the changing nature of the solid biomass during processing, the solid-liquid separation properties of the biomass can also change. The objective of this study was to show the effect of enzymatic hydrolysis of cellulose upon the water retention properties of pretreated biomass over the course of the hydrolysis reaction. RESULTS: Water retention value measurements, coupled with 1H NMR T2 relaxometry data, showed an increase in water retention and constraint of water by the biomass with increasing levels of cellulose hydrolysis. This correlated with an increase in the fines fraction and a decrease in particle size, suggesting that structural decomposition rather than changes in chemical composition was the most dominant characteristic. CONCLUSIONS: With increased water retained by the insoluble fraction as cellulose hydrolysis proceeds, it may prove more difficult to efficiently separate hydrolysis residues from the liquid fraction with improved hydrolysis.
Asunto(s)
Biomasa , Celulosa/química , Triticum/química , Calor , Hidrólisis , Lignina/química , Lignina/aislamiento & purificación , Espectroscopía de Resonancia Magnética , Agua/químicaRESUMEN
This work investigated the impact of two alkaline pretreatments, ammonia fiber expansion (AFEX) and alkaline hydrogen peroxide (AHP) delignification performed over a range of conditions on the properties of corn stover and switchgrass. Changes in feedstock properties resulting from pretreatment were subsequently compared to enzymatic hydrolysis yields to examine the relationship between enzymatic hydrolysis and cell wall properties. The pretreatments function to increase enzymatic hydrolysis yields through different mechanisms; AFEX pretreatment through lignin relocalization and some xylan solubilization and AHP primarily through lignin solubilization. An important outcome of this work demonstrated that while changes in lignin content in AHP-delignified biomass could be clearly correlated to improved response to hydrolysis, compositional changes alone in AFEX-pretreated biomass could not explain differences in hydrolysis yields. We determined the water retention value, which characterizes the association of water with the cell wall of the pretreated biomass, can be used to predict hydrolysis yields for all pretreated biomass within this study.
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Biomasa , Poaceae , Hidrólisis , Lignina , Agua , Zea maysRESUMEN
The underlying mechanisms of the recalcitrance of biomass to enzymatic deconstruction are still not fully understood, and this hampers the development of biomass based fuels and chemicals. With water being necessary for most biological processes, it is suggested that interactions between water and biomass may be key to understanding and controlling biomass recalcitrance. This study investigates the correlation between biomass recalcitrance and the constraint and retention of water by the biomass, using SO2 pretreated spruce, a common feedstock for lignocellulosic biofuel production, as a substrate to evaluate this relationship. The water retention value (WRV) of the pretreated materials was measured, and water constraint was assessed using time domain Low Field Nuclear Magnetic Resonance (LFNMR) relaxometry. WRV increased with pretreatment severity, correlating to reduced recalcitrance, as measured by hydrolysis of cellulose using commercial enzyme preparations. Water constraint increased with pretreatment severity, suggesting that a higher level of biomass-water interaction is indicative of reduced recalcitrance in pretreated materials. Both WRV and water constraint increased significantly with reductions in particle size when pretreated materials were further milled, suggesting that particle size plays an important role in biomass water interactions. It is suggested that WRV may be a simple and effective method for measuring and comparing biomass recalcitrance. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 33:146-153, 2017.
Asunto(s)
Biomasa , Celulosa/química , Lignina/química , Agua/química , Biocombustibles , Biotecnología/métodos , Hidrólisis , Espectroscopía de Resonancia MagnéticaRESUMEN
Mechanical refining has been shown to improve biomass enzymatic digestibility. In this study industrial high-yield sodium carbonate hardwood pulp was subjected to lab, pilot and industrial refining to determine if the mechanical refining improves the enzymatic hydrolysis sugar conversion efficiency differently at different refining scales. Lab, pilot and industrial refining increased the biomass digestibility for lignocellulosic biomass relative to the unrefined material. The sugar conversion was increased from 36% to 65% at 5 FPU/g of biomass with industrial refining at 67.0 kWh/t, which was more energy efficient than lab and pilot scale refining. There is a maximum in the sugar conversion with respect to the amount of refining energy. Water retention value is a good predictor of improvements in sugar conversion for a given fiber source and composition. Improvements in biomass digestibility with refining due to lab, pilot plant and industrial refining were similar with respect to water retention value.
Asunto(s)
Biotecnología/métodos , Celulasa/metabolismo , Industrias , Madera/metabolismo , Biotecnología/economía , Carbohidratos/análisis , Carbonatos/química , Hidrólisis , Papel , Proyectos Piloto , TermodinámicaRESUMEN
Fresh birch chips were treated with different concentrations of sodium hydroxide and sodium sulfide in deuterium oxide in typical kraft pulping conditions and the extent of irreversible deuteration of the chips/pulps was followed by Fourier transform infrared (FT-IR) spectroscopy. Water retention values (WRV) of pulps were measured to evaluate accessibility of cellulose. The kraft pulping with deuterium oxide led to significant proton-deuterium exchange that was not reversed when the chips/pulps were washed with water. The deuteration followed a first order dynamics with a maximum obtained in the beginning of delignification stage. Higher dosages of effective alkali resulted in a higher degree of deuteration and lower WRV. An inverse relationship between the extent of deuteration and WRV suggests that both were induced by cellulose microfibril aggregation. Results also indicate that hemicellulose dissolution plays an important role in the induction of cellulose microfibril aggregation, while lignin dissolution has less influence.
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Celulosa/química , Óxido de Deuterio/química , Madera/química , Concentración de Iones de Hidrógeno , Sulfatos/químicaRESUMEN
Sugar cane bagasse is recalcitrant to enzymatic digestion, which hinders the efficient conversion of its polysaccharides into fermentable sugars. Alkaline-sulfite pretreatment was used to overcome the sugar cane bagasse recalcitrance. Chemical and structural changes that occurred during the pretreatment were correlated with the efficiency of the enzymatic digestion of the polysaccharides. The first 30 min of pretreatment, which removed approximately half of the initial lignin and 30% of hemicellulose seemed responsible for a significant enhancement of the cellulose conversion level, which reached 64%. After the first 30 min of pretreatment, delignification increased slightly, and hemicellulose removal was not enhanced; however, acid groups continued to be introduced into the residual lignin. Water retention values were 145% to the untreated bagasse and 210% to the bagasse pretreated for 120 min and fiber widths increased from 10.4 to 30 µm, respectively. These changes were responsible for an additional increase in the efficiency of enzymatic hydrolysis of the cellulose, which reached 92% with the 120 min pretreated sample.