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The main focus of this work is to study the processability and characteristics of highly loaded spent coffee grounds (SCG) thermoplastic polymer composites, for sustainable applications. SCG powder was characterized in terms of size distribution, moisture, morphology and thermal stability. Polymer/SCG composites were prepared by extrusion compounding. Polypropylene (PP) homopolymer and copolymer were used as the polymeric matrix. Upon compounding by extrusion composites were injection moulded and characterized for its physical, morphological and mechanical properties in order to determine the effect of polymer type and filler content. Morphological characteristics of the composites were investigated using optical microscopy and SEM analysis. The results for PP homopolymer showed little deterioration of the mechanical properties when using the highest SCG load. In the case of PP homopolymer, the greatest variations occurred when increasing from 0 to 20 %. With higher SCG loads, the measured properties changed little. PP copolymer showed a more continuous pattern of properties decay with increasing SCG load, especially for tensile strength, elongation at break and impact strength. Regarding PP copolymer, with maximum SCG load, the tensile strength decreased from 26.8 GPa (neat PP) to 10.8 GPa, the elongation at break showed a drop of more than 95 %, while the Young's modulus increased from 800 MPa to 1160 MPa. This research work has shown that SCG can be used as fillers in the preparation of environmentally friendly composites with SCG load up to 60 wt% thus contributing to the reuse of waste generated by the coffee industry.

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Novel kinds of bio composite Phase change materials were prepared by the use of bio-wastes. Of the by-products, coffee wastes, which is currently consumed and abandoned as coffee as a drink, was used as the supporting material for PCM. It was found through chemical composition of FTIR of SCBW, SCPW, SCGW and that the coffee wastes were effectively vacuum impregnated into each natural wax. As a result of TGA, the thermal stability of SCBW, SCPW, SCGW and SCNW was checked. In addition, the DSC results were used to determine the heat storage performance of each material. Micro-morphological analysis with FE-SEM showed whether the impregnation was successful. The use of bio-compatible PCM by-products is economical as well as environmentally friendly and is sufficient for building applications in terms of thermal performance compared to other bio-composites.

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The feasibility of using spent coffee ground (SCG) as a new bulking agent for biodrying of dewatered sludge (DS) was investigated in comparison with two other frequently-used bulking agents, air-dried sludge (AS) and sawdust (SD). Results showed that the moisture contents (MC) of 16-day DS biodrying with AS (Trial A), SCG (Trial B) and SD (Trial C) decreased from 70.14 wt%, 68.25 wt% and 71.63 wt% to 59.12 wt%, 41.35 wt% and 57.69 wt%, respectively. In case of Trial B, the MC rapidly decreased to 46.16 wt% with the highest water removal (70.87%) within 8 days because of the longest high-temperature period (5.8 days). Further studies indicated that the abundant biodegradable volatile solids (BVS) and high dissolved organic matter (DOM) contents in SCG were the main driving forces for water removal. According to pyrosequencing data, Firmicutes, most of which were recognized as thermophiles, was rapidly enriched on Day 8 and became the dominant phylum in Trial B. Four thermophilic genera, Bacillus, Ureibacillus, Geobacillus and Thermobifida, which can produce thermostable hydrolytic extracellular enzymes, were the most abundant in Trial B, indicating that these thermophilic bacteria evolved during the long high-temperature period enhanced the biodegradation of BVS in SCG. The 8-day biodried product of Trial B was demonstrated to be an excellent solid fuel with low heating value (LHV) of 9284 kJ kg-1, which was 2.1 and 1.8 times those of biodried products with AS and SD, respectively. Thus SCG was found to be an excellent bulking agent accelerating DS biodrying and producing a solid fuel with a high calorific value.

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This work introduces biodiesel production from wet spent coffee grounds (SCGs) with supercritical methanol without any pre-drying process. Supercritical methanol and subcritical water effectively produced biodiesel via in situ transesterification by inducing more porous SCG and enhancing the efficiency of lipid extraction and conversion. It was also found that space loading was one of the critical factors for biodiesel production. An optimal biodiesel yield of 10.17 wt% of dry SCG mass (86.33 w/w% of esterifiable lipids in SCG) was obtained at reaction conditions of 270 °C, 90 bars, methanol to wet SCG ratio 5:1, space loading 58.4 ml/g and reaction time 20 min. Direct use of wet SCG waste as feedstock for supercritical biodiesel production eliminates the conventional dying process and the need of catalyst and also reduces environmental problems caused by landfill accumulation.

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This work addresses non-catalytic biodiesel production from spent coffee ground (SCG) by integrating solvo-thermal effect of 1,2-dichloroethane (DCE) with in situ transesterification over 160 °C. The SCG water content has a positive effect on the DCE hydrolysis up to 60 wt% due to the bimolecular substitution mechanism. The hydrolysis gives an acidic environment favorable for cellulose decomposition, SCG particle size reduction and lipid conversion. The optimal fatty acid ethyl ester yield was 11.8 wt% based on the mass of dried SCG with 3.36 ml ethanol and 3.16 ml DCE at 196.8 °C through the response surface methodology. Using the solvo-thermal effect, direct utilization of wet SCG as a biodiesel feedstock provides not only economic feasibility without using drying process and additional acid catalyst but also environmental advantage of recycling the municipal waste.

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This work addresses in-situ transesterification of wet spent coffee grounds (SCGs) for the production of biodiesel. For in-situ transesterification process, the methanol, organic solvent and acid catalyst were mixed with wet SCG in one pot and the mixture was heated for simultaneous lipid extraction and transesterification. Maximum yield of fatty acid methyl esters (FAME) was 16.75wt.% based on the weight of dry SCG at 95°C. Comprehensive experiments were conducted with varying temperatures and various amounts of moisture, methanol, co-solvent and acid catalyst. Moderate polar and alcohol-miscible organic solvent is suitable for the high FAME yield. Unsaturated FAMEs are subject to oxidative cleavage by nitric acid and shorter chain (C6 and C10) FAMEs were mainly produced while sulfuric acid yielded long chain unsaturated FAMEs (C16 and C18). Utilization of wet SCGs as a biodiesel feedstock gives economic and environmental benefits by recycling the municipal waste.

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This work mainly presents the influence of CO2 as a reaction medium in the thermo-chemical process (pyrolysis) of waste biomass. Our experimental work mechanistically validated two key roles of CO2 in pyrolysis of biomass. For example, CO2 expedited the thermal cracking of volatile organic compounds (VOCs) evolved from the thermal degradation of spent coffee ground (SCG) and reacted with VOCs. This enhanced thermal cracking behavior and reaction triggered by CO2 directly led to the enhanced generation of CO (∼ 3000%) in the presence of CO2. As a result, this identified influence of CO2 also directly led to the substantial decrease (∼ 40-60%) of the condensable hydrocarbons (tar). Finally, the morphologic change of biochar was distinctive in the presence of CO2. Therefore, a series of the adsorption experiments with dye were conducted to preliminary explore the physico-chemical properties of biochar induced by CO2.

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