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BACKGROUND: Saccharomyces cerevisiae is an important microorganism in ethanol synthesis, and with sugarcane molasses as the feedstock, ethanol is being synthesized sustainably to meet growing demands. However, high-concentration ethanol fermentation based on high-concentration sugarcane molasses-which is needed for reduced energy consumption of ethanol distillation at industrial scale-is yet to be achieved. RESULTS: In the present study, to identify the main limiting factors of this process, adaptive laboratory evolution and high-throughput screening (Py-Fe3+) based on ARTP (atmospheric and room-temperature plasma) mutagenesis were applied. We identified high osmotic pressure, high temperature, high alcohol levels, and high concentrations of K+, Ca2+, K+ and Ca2+ (K+&Ca2+), and sugarcane molasses as the main limiting factors. The robust S. cerevisiae strains of NGT-F1, NGW-F1, NGC-F1, NGK+, NGCa2+ NGK+&Ca2+-F1, and NGTM-F1 exhibited high tolerance to the respective limiting factor and exhibited increased yield. Subsequently, ethanol synthesis, cell morphology, comparative genomics, and gene ontology (GO) enrichment analysis were performed in a molasses broth containing 250 g/L total fermentable sugars (TFS). Additionally, S. cerevisiae NGTM-F1 was used with 250 g/L (TFS) sugarcane molasses to synthesize ethanol in a 5-L fermenter, giving a yield of 111.65 g/L, the conversion of sugar to alcohol reached 95.53%. It is the highest level of physical mutagenesis yield at present. CONCLUSION: Our results showed that K+ and Ca2+ ions primarily limited the efficient production of ethanol. Then, subsequent comparative transcriptomic GO and pathway analyses showed that the co-presence of K+ and Ca2+ exerted the most prominent limitation on efficient ethanol production. The results of this study might prove useful by promoting the development and utilization of green fuel bio-manufactured from molasses.

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Rationally designing stable and low-cost electrocatalysts with high efficiency is of great significance for the large-scale electrochemical reduction of carbon monoxide (eCOR) to high-value-added multicarbon products. Inspired by the tunable atomic structures, abundant active sites, and excellent properties of two-dimensional (2D) materials, in this work, we designed several novel 2D C-rich copper carbide materials as eCOR electrocatalysts by performing an extensive structural search and comprehensive first-principles computations. According to the computed phonon spectra, formation energies, and ab initio molecular dynamics simulations, we screened out two highly stable candidates, i.e., CuC2 and CuC5 monolayers with metallic features. Interestingly, the predicted 2D CuC5 monolayer exhibits superior eCOR performance for C2H5OH synthesis with high catalytic activity (low limiting potential of -0.29 V and small activation energy for C-C coupling of 0.35 eV) and high selectivity (significant suppressing effect on the side reactions). Thus, we predicted that the CuC5 monolayer holds great potential as an eligible electrocatalyst for CO conversion to multicarbon products, which could motivate more study to develop highly efficient electrocatalysts in similar binary noble-metal compounds.

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Currently, direct catalytic CO2 hydrogenation to produce ethanol is an effective and feasible way for the resource utilization of CO2. However, constructing non-precious metal catalysts with satisfactory activity and desirable ethanol selectivity remains a huge challenge. Herein, we reported gallium-promoted CuCo-based catalysts derived from single-source Cu-Co-Ga-Al layered double hydroxide precursors. It was manifested that the introduction of Ga species could strengthen strong interactions between Cu and Co oxide species, thereby modifying their electronic structures and thus facilitating the formation of abundant metal-oxide interfaces (i.e., Cu0/Cu+-CoGaOx interfaces). Notably, the as-constructed Cu-CoGa catalyst with a Ga:Co molar ratio of 0.4 exhibited a high ethanol selectivity of 23.8% at a 17.8% conversion, along with a high space-time yield of 1.35 mmolEtOH·gcat-1·h-1 for ethanol under mild reaction conditions (i.e., 220 °C, 3 MPa pressure), which outperformed most non-noble metal-based catalysts previously reported. According to the comprehensive structural characterizations and in situ diffuse reflectance infrared Fourier transform spectra of CO2/CO adsorption and CO2 hydrogenation, it was unambiguously revealed that CHx could be formed at oxygen vacancies of defective CoGaOx species, while CO could be stabilized by Cu+ species, and thus the catalytic synergistic role of Cu0/Cu+-CoGaOx interfacial sites promoted the generation of CHx and CO intermediates to participate in the CHx-CO coupling process and simultaneously inhibited alkylation reactions. The present work points out a promising new strategy for constructing CuCo-based catalysts with favorable interfacial sites for highly efficient CO2 hydrogenation to produce ethanol.

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In this study, cell growth, gene expression and ethanol production were monitored under different fermentation conditions. Like its heterotrophical ABE-producing relatives, a switch from acidogenesis to solventogenesis of Clostridium ljungdahlii during the autotrophic fermentation with CO/CO2 could be observed, which occurred surprisingly in the late-log phase rather than in the transition phase. The gene expression profiles indicated that aor1, one of the putative aldehyde oxidoreductases in its genome played a critical role in the formation of ethanol, and its transcription could be induced by external acids. Moreover, a low amount of CaCO3 was proved to have positive influences on the cell density and substrate utilization, followed by an increase of over 40% ethanol and 30% acetate formation.

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