RESUMEN
The European Union has set ambitious targets for recycling and landfill disposal of urban waste by 2025 and 2035, respectively. Composting is considered one way to achieve these goals. This paper focuses on a case study of a compost industrial treatment facility to identify potential and economically feasible improvements for the process and the factory. Through a thorough analysis of the facility and its production process, a plant section suitable for reengineering intervention has been identified. A technological solution based on Industry 4.0 is proposed to facilitate the monitoring and control of the bio-oxidation phase. An economic and feasibility analysis of this investment has been carried out over a ten-year lifecycle, comparing it with the company's business plan. A hybrid simulation model has been implemented to simulate and evaluate the reengineered plant, revealing that the bio-oxidation phase can be shortened to an average of six days. This result suggests that the adoption of smart technologies to control these types of processes are desirable and should become a standard. The social and economic effects of this investment were also analyzed to evaluate how to reduce the fares keeping the investment still valuable for the community and the private entrepreneurs.
Asunto(s)
Compostaje , Estudios de Factibilidad , Análisis Costo-Beneficio , Industrias , ComercioRESUMEN
The implementation of forest management generates logging residue which can be used in several ways. One of the option is to use of logging residue in the composting process. Therefore, this study determined the possibility of producing compost based on logging residue and the produced fertilizer used to fertilize forest nurseries. Pine chips and sewage sludge were used for carrying out the study. The compost, as well as the leachate produced during composting, were characterized by high NPK content. The leachate collected at the end of the experiment was characterized by nitrogen content of approximately 6500 mgâ§dm-3, phosphorus of approximately 450 mgâ§dm-3, and potassium of approximately 500-700 mgâ§dm-3. In contrast, the compost produced contained approximately 0.57 gâ§kg-1 nitrogen, approximately 0.39 gâ§kg-1 phosphorus, and approximately 0.24 gâ§kg-1 potassium. The disadvantage in terms of the usefulness of the resulting fertilizer in forest nurseries is its pH, which exceeded 9.0.
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Compostaje , Suelo , Fertilizantes , Potasio , Fósforo , Aguas del Alcantarillado/química , Nitrógeno/análisisRESUMEN
BACKGROUND: This research analyses the environmental impact of the creation of Agaricus bisporus compost packages. The composting process is the intermediate stage of the mushroom production process, subsequent to the mycelium cultivation stage and prior to the fruiting bodies cultivation stage. RESULTS: A full life cycle assessment model of the Agaricus bisporus composting process has been developed through the identification and analysis of the inputs-outputs and energy consumption of the activities involved in the production process. The study has been developed based on data collected from a plant during a 1 year campaign, thereby obtaining accurate information used to analyse the environmental impact of the process. CONCLUSION: A global analysis of the main stages of the process shows that the process that has the greatest impact in most categories is the compost batch preparation process. This is due to an increased consumption of energy resources by the machinery that mixes the raw materials to create the batch. At the composting process inside the tunnel stage, the activity that has the greatest impact in almost all categories studied is the initial stage of composting. This is due to higher energy consumption during the process compared to the other stages. © 2015 Society of Chemical Industry.
Asunto(s)
Agaricus/crecimiento & desarrollo , Microbiología del Suelo , Suelo/química , Ambiente , Humanos , Estadios del Ciclo de VidaRESUMEN
Composting organic residues is a friendly to the environment alternative to producing fertilizer. This research was carried out to study the process of composting Phragmites australis Cav. plant material alone or with animal manure on a pilot-scale, to evaluate firstly the quality of the composts produced and secondly, using a pot experiment, the effects of their application on soil physicochemical characteristics and tomato plants development. For the compost production a randomized complete block design was used with five treatments (five compost types) and four replications. For the pot experiment, a completely randomized design was used with 17 treatments (plain soil, soil with synthetic fertilizer and the application of five compost types, at three rates each) and five replications. Compost N increased with composting time, while C/N ratio decreased significantly and by the end it ranged from 43.3 for CM to 22.6 for CY. Compost pH became almost neutral, ranging from 6.73 for CY to 7.21 for CM3Y3AM4 by the end. Compost combinations CY7AM3 and CM7AM3 had a more positive influence on the soil physicochemical characteristics than the others. Soil N, P, Ca and Mg concentrations and the reduction of clay dispersion were the highest when CM7AM3 compost was added. The macro-aggregate stability was the highest for CY7AM3, which also sustained plant growth. The latter compost combination improved most of the soil physicochemical characteristics and plant growth especially, when the application rate was 4% (w/w), which equals to 156 Mg ha(-1).