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This study aims to develop low-cost, eco-friendly, and circular economy-compliant composite materials by creating three types of magnetorheological suspensions (MRSs) utilizing lard, carbonyl iron (CI) microparticles, and varying quantities of gelatin particles (GP). These MRSs serve as dielectric materials in cylindrical cells used to fabricate electric capacitors. The equivalent electrical capacitance (C) of these capacitors is measured under different magnetic flux densities (B≤160 mT) superimposed on a medium-frequency electric field (f = 1 kHz) over a period of 120 s. The results indicate that at high values of B, increasing the GP content to 20 vol.% decreases the capacitance C up to about one order of magnitude compared to MRS without GP. From the measured data, the average values of capacitance Cm are derived, enabling the calculation of relative dielectric permittivities (ϵr') and the dynamic viscosities (η) of the MRSs. It is demonstrated that ϵr' and η can be adjusted by modifying the MRS composition and fine-tuned through the magnetic flux density B. A theoretical model based on the theory of dipolar approximations is used to show that ϵr', η, and the magnetodielectric effect can be coarsely adjusted through the composition of MRSs and finely adjusted through the values B of the magnetic flux density. The ability to fine-tune these properties highlights the versatility of these materials, making them suitable for applications in various industries, including electronics, automotive, and aerospace.

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As a result of continuing scientific and technological progress, electromagnetic waves have become increasingly pervasive across a variety of domains, particularly within the microwave frequency range. These waves have found extensive applications in wireless communications, high-frequency electronic circuits, and several related fields. As a result, absorptive materials have become indispensable for dual-use applications across both the military and civilian domains because of their exceptional electromagnetic wave absorption properties. This paper, beginning with the operating mechanisms of absorptive materials, aims to provide an overview of the strategies that have been used to enhance the absorption performance of iron-based magnetic absorbers (IBMAs) and discuss the current research status of absorptive material components. The fabrication of a ferromagnetic absorber in terms of morphology, heterointerface coupling, and macrostructural enhancements and the effect of powder characteristics on their electromagnetic properties are discussed. Additionally, the application of IBMAs in elastomers is summarized. Finally, this paper summarizes the limitations of existing ferromagnetic absorber materials and offers a perspective on their potential future developments. The objective of the ongoing research is to fabricate absorptive components that have thin profiles, lightweight construction, wide absorption frequency ranges, and strong absorption capabilities.

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In this study, we synthesized Fe3O4 nanoparticles (Fe3O4 NPs) of varying sizes and morphologies using the solvothermal method and incorporated them as additives into carbonyl iron magnetorheological fluids (CI-MRFs). We tested the shear stress, yield stress, viscosity and storage modulus of the MRFs using a magnetorheometer to investigate how the size and morphology of Fe3O4 NPs influence the performance of MRFs. Our results indicate that the size of the additive nanoparticles significantly enhances the MR properties of MRFs more than their morphological attributes. This enhancement results from optimizing and stabilizing the CI magnetic chain structure of the nanoparticles in the presence of a magnetic field. Specifically, MRFs with Fe3O4 NPs averaging 250 nm in size exhibit higher yield stress and storage modulus and show increased resistance to shear strains. Although the nanoparticle morphology has a modest effect on the rheological properties of MRFs, hexahedral and octahedral particles can enhance rheological properties through increased internal friction compared to spherical particles. Additionally, Fe3O4 NPs of different sizes and morphologies improve the sedimentation stability of MRFs, with those around 250 nm being particularly effective at slowing down sedimentation. Both hexahedral and octahedral Fe3O4 NPs slow down sedimentation more effectively than spherical Fe3O4 NPs. This paper investigates the rheological properties of CI-MRFs by controlling the additive particle size and morphological features, providing a research foundation for the design and optimization of MRFs.

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The dispersion stability of carbonyl iron particle (CIP)-based magnetorheological fluid (MRF) is improved by CIP, which particle is etched with hydrochloric acid (HCl) to form porous structure with many hydroxyl groups and subsequently coated with silane coupling agents that have varying chain lengths. The microstructures, coating effect and magnetism of the CIPs were examined using the Scanning Electron Microscopy, Automatic Surface and Porosity Analyzer (BET), Fourier-Transform Infrared Spectroscopy, Thermogravimetric Analysis and Vibrating Sample Magnetometer. Furthermore, the rheological properties and dispersion stability of the MRFs were assessed using a Rotating Rheometer and Turbiscan-lab. The results revealed that the nanoporous structure appeared on the CIPs and the specific surface area increased remarkably after being etched by hydrochloric acid. Additionally, as the chain length of the silane coupling agent increases, the coated mass on the particles increases, the the density and the saturation magnetization of particles decreased, and the coated particles with different shell thicknesses were obtained; without a magnetic field, the viscosity of MRF prepared by coated particles increase slightly, due to the enhancement of special three-dimensional network structure; under a magnetic field, the viscosity of the MRF decreased distinctly; the sedimentation rate of MRF decreased from 58 to 3.5% after 100 days of sedimentation, and the migration distances of the MRFs were 22.4, 3.7, 2.4, and 0 mm, with particle sedimentation rates of 0.149, 0.019, 0.017, and 0 mm/h, respectively. The MRF with high dispersion stability was obtained, and the etching of CIP by HCl and the proper chain length of the coating of silane coupling agent were proved effective manners to improve the dispersion stability of MRF.

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The application of absorbing materials for electromagnetic shielding is becoming extensive, and the use of absorbents is one of the most important points of preparing absorbing foam materials. In this work, epoxy resin was used as the matrix and carbonyl iron powder (CIP) was used as the absorbent, and the structural absorbing foam materials were prepared by the ball mill dispersion method. Scanning electron microscopy showed that the CIP was evenly dispersed in the resin matrix. The foam structures formed at pre-polymerization times of 10 min, 30 min and 50 min were analyzed, and it was found that the cell diameter decreased from 0.47 mm to 0.31 mm with the increase in the pre-polymerization time. The reflectivity of the frontal and reverse sides of the foam gradually tends to be unified at frequencies of 2-18 GHz. When the CIP content increased from 30 wt% to 70 wt%, the cell diameter increased from 0.32 mm to 0.4 mm, and the uniformity of CIP distribution deteriorated. However, with the increase in the CIP content, the absorption properties of the composite materials were enhanced, and the absorption frequency band broadened. When the CIP content reached 70 wt%, the compression strength and modulus of the foam increased to 1.32 MPa and 139.0 MPa, respectively, indicating a strong ability to resist deformation.

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In order to develop carbonyl iron-enhanced electromagnetic wave-absorbing composites, this paper utilizes two different morphologies of carbonyl iron powder (CIP), spherical and flake-like, which are blended with aqueous polyurethane (PU) in three different ratios to prepare impregnating solutions. Polyester (PET) needle-punched nonwoven materials are impregnated with these solutions to produce electromagnetic wave-absorbing composites. First, electromagnetic parameters of the two CIP particle types, spherical carbonyl iron (SCIP) and flake-like carbonyl iron (FCIP), are tested with the coaxial method, followed by calculation of the results of their electromagnetic wave absorption performance. Next, the composites are subjected to microscopic morphology observation, tensile testing, and arched frame method electromagnetic wave absorption performance testing. The results indicate that the microwave absorption performance of FCIP is significantly better than that of SCIP. The minimum reflection loss value for F3, a kind of FCIP-modified nonwoven fabric, at the thickness of 1 mm, at 18 GHz is -17 dB. This value is even better than the calculated RL value of CIP at the thickness of 1 mm. The anisotropic shape of flake-like magnetic materials is further strengthened when adhering to the surface of PET fiber material. Additionally, the modified composites with carbonyl iron exhibit higher tensile strength compared with pure PET. The addition of fibrous skeletal materials is expected to enhance the impedance matching of flake-like magnetic particles, forming a wearable and microwave-absorbing composite.

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The paper presents the results of eight magnetorheological (MR) fluids of different compositions. Magnetite and carbonyl iron were used as magnetic particles. MR fluids based on glycerin and OKS 352 oil were produced using stabilizers in the form of oleic acid and Aerosil 200 (Evonik Resource Efficiency GmbH, Hanau, Germany) silica; additives such as graphite and yellow dextrin were also used. The aim of the study was to determine the properties of various combinations of components on the dynamic properties of MR fluids, i.e., properties characterizing the fluid within the range of low deformations, as well as to investigate the effect of different compositions on structural yield stress and flow stress prepared MR fluids at different magnetic field induction values.

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The effect of carbonyl iron powder, FeSiCr alloy powder, and annealed FeSiAl alloy powder, both individually and in binary combinations, on the density, microstructure, and magnetic properties (including permeability and power loss) of inductors manufactured by molding compaction was investigated in this study. The investigation demonstrates that hysteresis loss dominates power loss in the tested frequency range. Due to higher compacted density and reduced coercivity, adding 50% carbonyl iron powder to annealed powder resulted in the lowest hysteresis loss, allowing for domain wall movement. On the other hand, adding 50% FeSiCr alloy powder to annealed powder resulted in higher hysteresis loss due to impurity components hindering domain wall motion. Due to extreme plastic deformation, the carbonyl iron powder and FeSiCr alloy powder combinations displayed the most significant hysteresis loss. Eddy current loss followed the same trends as hysteresis loss in the mixtures. This study provides important insights for refining the soft magnetic composite design to obtain higher magnetic performance, while minimizing power loss.

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Electromagnetic (EM) wave absorption performance is greatly affected by the microscopic morphology of the absorbing material particles. In this study, a facile and efficient ball-milling method was applied to increase the aspect ratio of particles and prepare flaky carbonyl iron powders (F-CIPs), one of the most readily commercially available absorbing materials. The effect of ball-milling time and rotation speed on the absorption behaviors of the F-CIPs was investigated. The microstructures and compositions of the F-CIPs were determined using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The EM parameters were measured using a vector network analyzer (VNA) in the frequency range of 2-18 GHz. The results indicated that the ball-milled flaky CIPs exhibited a better absorption ability than the raw spherical CIPs. Among all the samples, the sample milled at 200 r/min for 12 h and the sample milled at 300 r/min for 8 h showed remarkable EM parameters. The ball-milling sample with 50 wt.% F-CIPs had a minimum reflection loss peak of -14.04 dB at a thickness of 2 mm and a maximum bandwidth (RL < -7 dB) of 8.43 GHz at a thickness of 2.5 mm, a result that conformed with the transmission line theory. Hence, the ball-milled flaky CIPs were considered to be beneficial for microwave absorption.

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The article presents the Gaussian model of the electromagnetic radiation attenuation properties of two resin systems containing 75% or 80% of a carbonyl iron load as an absorber in the 4-18 GHz range. For the attenuation values obtained in the laboratory, mathematical fitting was performed in the range of 4-40 GHz to visualize the full curve characteristics. The simulated curves fitted up to a 0.998 R2 value of the experimental results. The in depth analysis of the simulated spectra allowed a thorough evaluation of the influence of the type of resin, absorber load, and layer thickness on reflection loss parameters such as the maximum attenuation, peak position, half-height width, and base slope of the peak. The simulated results were convergent with the literature findings, allowing a much deeper analysis. This confirmed that the suggested Gaussian model could provide additional information, useful in terms of comparative analyses of datasets.

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In the present work, we report that the manufacturing of new environmentally friendly and low-cost materials with electrical conductivity can be roughly and finely tuned by an external magnetic field for technical and biomedical applications. With this aim in mind, we prepared three types of membranes based on cotton fabric impregnated with bee honey, carbonyl iron microparticles (CI), and silver microparticles (SmP). In order to study the influence of the metal particles and the magnetic field on the electrical conductivity of membranes, electrical devices were made. Using the "volt-amperometric" method, it was found that the electrical conductivity of the membranes is influenced by the mass ratio (mCI: mSmP) and by the B values of the magnetic flux density. It was observed that in the absence of an external magnetic field, adding microparticles of carbonyl iron mixed with silver microparticles in mass ratios (mCI: mSmP) of 1:0, 1:0.5, and 1:1 causes the electrical conductivity of the membranes based on cotton fabrics impregnated with honey to increase 2.05, 4.62, and 7.52 times, respectively, compared with that of the membrane based on cotton fabrics impregnated with honey alone. When applying a magnetic field, the electrical conductivity of the membranes with microparticles of carbonyl iron and silver increases with increasing magnetic flux density B. We conclude that the membranes are very good candidates for the fabrication of devices to be used in biomedical applications due to the possibility of remote, magnetically induced release of the bioactive compounds from honey and silver microparticles into the area of interest during medical treatment.

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Selective laser sintering (SLS) is a single-step, three-dimensional printing (3DP) process that is gaining momentum in the manufacturing of pharmaceutical dosage forms. It also offers opportunities for manufacturing various pharmaceutical dosage forms with a wide array of drug delivery systems. This research aimed to introduce carbonyl iron as a multifunctional magnetic and heat conductive ingredient for the fabrication of oral tablets containing isoniazid, a model antitubercular drug, via SLS 3DP process. Furthermore, the effects of magnetic iron particles on the drug release from the SLS printed tablets under a specially designed magnetic field was studied. Optimization of tablet quality was performed by adjusting SLS printing parameters. The independent factors studied were laser scanning speed, hatching space, and surface/chamber temperature. The responses measured were printed tablets' weight, hardness, disintegration time, and dissolution performance. It has been observed that, for the drug formulation with carbonyl iron, due to its inherent thermal conductivity, sintering tablets required relatively lower laser energy input to form the tablets of the same quality attributes as the other batches that contained no magnetic particles. Also, printed tablets with carbonyl iron released 25% more drugs under a magnetic field than those without it. It can be claimed that magnetic nanoparticles appear as an alternative conductive material to facilitate the sintering process during SLS 3DP of dosage forms.

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Magneto-rheological gel (MRG) has been the subject of recent research due to its versatile applications. Especially, the magneto-induced electrical properties of MRGs under different levels of magnetic field enables them to be used as magneto-sensors. However, conventional MRG shows a low level of electrical conductivity, complicating its use in sensor applications. In this regard, in the present study, the carbon nanotube (CNT) and graphene oxide (GO) are added to fabricate new types of MRG. Herein, four different MRG samples were fabricated with reference to an amount of CNT and GO. The microstructural images of carbonyl iron powder (CIP)-based chain structures with CNT and GO were observed using SEM images. Then, their magneto-induced electrical impedances were investigated under four levels of magnetic field (i.e., 0, 50, 100, and 150 mT) and input frequencies (1, 2, 5, and 10 Hz). Based on the experimental results, three electrical models, including first-order series and parallel, and first- and half-order complex models, were proposed, and their accuracy was examined, showing the highest accuracy when first- and half-order complex models were used. The simulated results indicated that the incorporation of both CNT and GO can improve the magneto-induced electrical sensitivity; thus, it can be concluded that MRG with CNT and GO can be a possible method to be used in magneto-sensor applications.

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In this paper, we present the procedure for fabricating a new magneto-tactile sensor (MTS) based on a low-cost commercial polyurethane sponge, including the experimental test configuration, the experimental process, and a description of the mechanisms that lead to obtaining the MTS and its characteristics. It is shown that by using a polyurethane sponge, microparticles of carbonyl iron, ethanol, and copper foil with electroconductive adhesive, we can obtain a high-performance and low-cost MTS. With the experimental assembly described in this paper, the variation in time of the electrical capacity of the MTS was measured in the presence of a deforming force field, a magnetic field, and a magnetic field superimposed over a deformation field. It is shown that, by using an external magnetic field, the sensitivity of the MTS can be increased. Using the magnetic dipole model and linear elasticity approximation, the qualitative mechanisms leading to the reported results are described in detail.

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Novel radar-wave absorption nanocomposites are developed by filling the nanoscaled ferrites of strontium ferroxide (SrFe12O19) and carbonyl iron (CIP) individually into the highly flexible liquid silicone rubber (LSR) considered as dielectric matrix. Nanofiller dispersivities in SrFe12O19/LSR and CIP/LSR nanocomposites are characterized by scanning electronic microscopy, and the mechanical properties, electric conductivity, and DC dielectric-breakdown strength are tested to evaluate electrical insulation performances. Radar-wave absorption performances of SrFe12O19/LSR and CIP/LSR nanocomposites are investigated by measuring electromagnetic response characteristics and radar-wave reflectivity, indicating the high radar-wave absorption is dominantly derived from magnetic losses. Compared with pure LSR, the SrFe12O19/LSR and CIP/LSR nanocomposites represent acceptable reductions in mechanical tensile and dielectric-breakdown strengths, while rendering a substantial nonlinearity of electric conductivity under high electric fields. SrFe12O19/LSR nanocomposites provide high radar-wave absorption in the frequency band of 11~18 GHz, achieving a minimum reflection loss of -33 dB at 11 GHz with an effective absorption bandwidth of 10 GHz. In comparison, CIP/LSR nanocomposites realize a minimum reflection loss of -22 dB at 7 GHz and a remarkably larger effective absorption bandwidth of 3.9 GHz in the lower frequency range of 2~8 GHz. Radar-wave transmissions through SrFe12O19/LSR and CIP/LSR nanocomposites in single- and double-layered structures are analyzed with CST electromagnetic-field simulation software to calculate radar reflectivity for various absorbing-layer thicknesses. Dual-layer absorbing structures are modeled by specifying SrFe12O19/LSR and CIP/LSR nanocomposites, respectively, as match and loss layers, which are predicted to acquire a significant improvement in radar-wave absorption when the thicknesses of match and loss layers approach 1.75 mm and 0.25 mm, respectively.

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In this work, a highly efficient and environmentally friendly method for extracting palladium from hydrochloric acid media was developed. The method uses a magnetic sorbent carrying an organophosphorus extractant, which is not washed from the sorbent into the aqueous phase. The extractant was characterized by 1H, 13C, and 31P NMR spectroscopy and MALDI TOF mass spectrometry, and the palladium complex based on it was characterized by IR spectroscopy. According to an in vitro microbiological study, the extractant was non-toxic to soil microflora. It was established that the water uptake and saturation magnetization of the magnetic sorbent were sufficient for use in sorption processes. The sorption efficiency of palladium(II) with the developed sorbent can reach 71% in one cycle. After treatment of the spent sorbent with 5 M hydrochloric acid, palladium was completely extracted from the sorbent. The new sorbent is proposed for the extraction of palladium from hydrochloric acid media obtained by the leaching of electronic waste.

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The development of microwave absorbing technology raises the demands for all-band absorption. The topological structures expand the frequency range of electromagnetic wave absorption and eliminate the differences caused by scattering in different incident directions. The multi-wall carbon nanotube and carbonyl iron particles were mixed with polylactic polymer to fabricate filaments for fused deposition. The distribution characteristics of the structures using carbonyl iron/carbon nanotube hybrid material for the key absorption frequency band are obtained. The reflectivity of the honeycomb structure in X and Ku bands is verified experimentally through the preparation method of fused deposition modeling 3D printing. With the decrease of the fractal dimension number, the electromagnetic loss performance basically increases. Preliminary research results showed that the topological structure could significantly expand the absorbing frequency range, and the effective frequency band less than -10 dB is 2-40 GHz, which has a clear application potential for radar absorption.

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In this study, magnetizable polyurethane sponges (MSs) were obtained from commercial absorbent polyurethane sponges (PSs) doped with carbonyl iron microparticles (CIPs). Based on MSs, we manufactured cylindrical capacitors (CCs). The CCs were subjected to both a magnetic field and an alternating electric field, with a frequency of f=1 kHz. Using an RLC bridge, we measured the series electric capacitance, Cs, and the tangent of the loss angle, Ds. From the functions Cs=Cs(δ)CCs and Ds=Ds(δ)CCs, we extracted the components of the complex dielectric permittivity. It was found that the CIPs embedded in the MS matrix aggregated, leading to magneto-dielectric effects such as the enhancement of the complex dielectric permittivity components when applying the magnetic field as a principal effect and the enhancement of the electric capacitance and time constant of the capacitors as a secondary effect. The obtained results represent landmarks in the realization of low-cost magnetic field sensors, deformation and mechanical stress transducers in the robotics industry, etc.

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With the development and wide applicability of rubber materials, it is imperative to determine their performance under various conditions. In this study, the effect of cyclic shear fatigue on natural-rubber-based anisotropic magnetorheological elastomer (MRE) with carbonyl iron particles (CIPs) was investigated under a magnetic field. An anisotropic MRE sample was prepared by moulding under a magnetic field. Cyclic shear fatigue tests were performed using a modified electromechanical fatigue system with an electromagnet. The storage modulus (G') and loss factor in the absence or presence of a magnetic field were measured using a modified dynamic mechanical analysis system. Under a magnetic field, fatigue exhibited considerable effects to the MRE, such as migration and loss of magnetised CIPs and suppressed increase in stiffness by reducing the energy loss in the strain cycle. Therefore, the G' of the MRE after fatigue under a magnetic field was lower than that after fatigue in the zero field. The performance of the MRE, such as absolute and relative magnetorheological effects, decreased after subjecting to cyclic shear fatigue. In addition, all measured results exhibited strain-dependent behaviour owing to the Payne effect.

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In this study, amorphous FeSiCrB alloy powder, carbonyl iron powder, and high-temperature heat-resistant silicone resin were used to prepare power molding inductors, and the effects of different heat treatment procedures on the magnetic properties were investigated. Two heat treatment procedures were used. Procedure 1: Amorphous FeSiCrB alloy powder was pre-heat-treated, then mixed with carbonyl iron powder and silicone resin and uniaxially pressed to prepare power inductors. Procedure 2: A mixture of amorphous FeSiCrB alloy powder, carbonyl iron powder, and silicone resin was uniaxially pressed. After dry pressing, the compacted body was heat-treated at 500 °C. Heat treatment after compaction can reduce the internal strain caused by high-pressure compaction and promote the crystallization of superparamagnetic nano-grains simultaneously. Therefore, the compacted sample after heat treatment exhibited better magnetic properties.