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In this article, the effect of plasma treatment of polyethylene powder and glass fibers on the adhesion between polyethylene and glass fibers in composites prepared by rotational molding was studied. In contrast to other processing techniques, such as injection molding, the rotational molding process operates at atmospheric pressure, and no pressure is added to ensure mechanical interlocking. This makes reinforcing the rotomolded product very difficult. Therefore, the formation of chemical bonds is necessary for strong adhesion. Different combinations of untreated polyethylene (UT.PE), plasma-treated polyethylene (PT.PE), untreated and plasma-treated glass fibers were manually mixed and processed by rotational molding. The resulting composites were cut and tested to demonstrate the effect of the treatment on the adhesion between the composite components and on the mechanical properties of the final composites. The results showed that the treatment of both powder and fiber improved the adhesion between the matrix and fibers, thus improving the mechanical properties of the resulting composites compared to those of pure polyethylene samples and composites prepared using untreated components. The tensile strength, tensile modulus, and flexural modulus of the composites prepared using 10-min treated powder with 20 wt% of 40-min treated fibers improved by 20%, 82%, and 98%, respectively, compared to the pure polyethylene samples.
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This research focused on enhancement of mechanical properties in carbon fiber (CF)-filler-reinforced linear low-density polyethylene (PE) matrix composites. A hand layup method using an oven was used as the fabrication method. Improvement in adhesion was achieved by oxygen plasma treatment to the PE matrix. CF and PE were initially mixed by normal stirring, ultrasonication and mechanical stirring before being filtered and dried for fabrication. Better tensile results were observed with a plasma-treated polyethylene (PEP)/10 wt.% CF combination, with a maximum tensile strength of 21.5 MPa and improvement in the properties of up to 12.57% compared to non-plasma PE with the same CF addition. The addition of carbon fibers at 13 and 15 wt.% resulted in a reduction in the tensile strength properties to 18.2 MPa and 17.7 MPa, respectively. This reduction in tensile strength was due to agglomeration of CF with plasma- and non-plasma-treated PE. The fabrication condition of 180 °C temperature for 20 min showed better tensile properties than other conditions. The SEM results following tensile testing revealed enhanced CF filler adherence with plasma PE results, as well as fewer surface deformations. A higher flexural strength of 25.87 MPa was observed for the plasma treated PE/7 wt.% CF combination.
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Plasma treatment of polyethylene powder was carried out in low-pressure gaseous plasma sustained in a semi-industrial reactor powered with a microwave source, in which it was specifically worked with the residual atmosphere. Timed applications of plasma-treated powder in air atmosphere were carried out to study their influence on the adhesion. Based on wettability and adhesion, a treatment time of 5 min was selected for the study of other working gases (nitrogen, oxygen, hydrogen, argon and a mixture of nitrogen and hydrogen). The measurements of wettability showed the highest adhesion increase for nitrogen. The highest increase of adhesion and of surface oxygen contain shown by oxygen treatment. By contrast, treatment with hydrogen resulted in increased roughness of the sintered surface of the powder. The selection of appropriate working gases which are not standard in industrial processes enables one to atypically regulate the adhesion or wettability.
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This paper describes a newly developed testing method for determination of the adhesivity of a film sintered from thermoplastic powder. This method is based on the modified EN 15337 standard. Application of this method enables an effective development of thermoplastic composites with enhanced adhesion between reinforcement and matrix and/or high-quality joints between plastics and dissimilar materials. The proposed method was successfully tested on a series of polyethylene powders treated in the oxygen atmosphere for 0-1200 s. Adhesion to metal and glass substrates in dependence on treatment conditions is described along with powder wettability and X-ray photoelectron spectroscopy analysis. The results show an increase in adhesion to metal by 580% and to glass by 1670% for the longest treatment time, compared to a nontreated powder. Sintering of treated powders revealed a strong influence of treatment time on the melting process. The XPS analysis confirmed the formation of new oxygen groups (C-O, C=O, O-C=O). The method reveals a specific behavior of powders based on treatment conditions, which is crucial for the optimization of plasma treatment for the improved adhesion, applicability of polymer powders, and a development of composite materials.
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The aim of this work is to design and optimize the process of functionalization of cellulose fibers by organosilane functional groups using low-pressure microwave plasma discharge with hexamethyldisiloxane (HMDSO) precursor in order to prepare a compatible hydrophobic filler for composites with nonpolar thermoplastic matrices. Particular attention was paid to the study of agglomeration of cellulose fibers in the mixture with polypropylene. In our contribution, the dependence of the surface wettability on used process gas and treatment time was investigated. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) analyses were applied to characterize the surface morphology and chemical composition of the cellulose fibers. It was observed that the plasma treatment in oxygen process gas led to the functionalization of cellulose fibers by organosilane functional groups without degradation. In addition, the treated cellulose was highly hydrophobic with water contact angle up to 143°. The use of treated cellulose allowed to obtain a homogeneous mixture with polypropylene powder due to the significantly lower tendency of the functionalized cellulose fibers to agglomerate.
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The aim of this study is to investigate a multilayer structure made of polyethylene and polyamide by rotational molding. Due to the different polarity of these polymers, it is difficult to ensure enough adhesion between created layers. Two methods leading to improve adhesion are introduced. Plasma modification of polyethylene powder, after which new functional groups are bound to the treated surface, may enhance specific adhesion by forming hydrogen bonds with-CONH groups of polyamide. Different strategies of adding material to the mold give rise to complicated interlayer which increases joint strength by mechanism of the mechanical adhesion. Mechanical tests show a significant improvement of joint strength, where treated samples reached two-fold values of peel strength (7.657 ± 1.024 Nâmm-1) against the untreated sample (3.662 ± 0.430 Nâmm-1). During bending test, delamination occurred only in samples that were made of the untreated polyethylene. Adding polyamide during the melting stage of polyethylene powder in rotomolding resulted in the formation of entanglements which improve the peel strength almost eight times in comparison with the sample where the polyethylene was left to completely melt and create smooth interlayer surface.
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Polyethylene powder of average particle diameter of 160 µm was activated in a plasma reactor made from aluminum of volume 64 dm3 at the pressure 100 Pa. Dense oxygen plasma was sustained with a microwave discharge powered by a pulsed magnetron source of power 1 kW mounted onto the top flange of the plasma reactor. Polymer powder was treated in a batch mode with 0.25 kg/batch. The powder was placed into a stainless-steel dish mounted in the center of the reactor where diffusing plasma of low ion density, and the O-atom density of 2 × 1021 m-3 was sustained. The powder was stirred in the dish at the rate of 40 rpm. The evolution of powder wettability versus treatment time was measured using the Washburne method, and the surface composition was determined by X-ray Photoelectron Spectroscopy (XPS). The wettability versus the oxygen concentration assumed a parabolic behavior. The maximal oxygen concentration, as revealed by XPS, was 17.5 at.%, and the maximal increase of wettability was 220%. The efficiency of O-atoms utilization in these experimental conditions was about 10% taking into account the spherical geometry of dust particles and perfectly smooth surface. The method is scalable to large industrial systems.
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Polyethylene granules of diameter 2 mm were treated with a low-pressure weakly ionized air plasma created in a metallic chamber by a pulsed microwave discharge of pulse duration 180 µs and duty cycle 70%. Optical emission spectroscopy showed rich bands of neutral nitrogen molecules and weak O-atom transitions, but the emission from N atoms was below the detection limit. The density of O atoms in the plasma above the samples was measured with a cobalt catalytic probe and exhibited a broad peak at the pressure of 80 Pa, where it was about 2.3 × 1021 m-3. The samples were characterized by X-ray photoelectron spectroscopy. Survey spectra showed oxygen on the surface, while the nitrogen concentration remained below the detection limit for all conditions. The high-resolution C1s peaks revealed formation of various functional groups rather independently from treatment parameters. The results were explained by extensive dissociation of oxygen molecules in the gaseous plasma and negligible flux of N atoms on the polymer surface.
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Surface bioactivity has been under intensive study with reference to its use in medical implants. Our study is focused on coatings prepared from an electroactive material which can support bone cell adhesion. Until now, hydroxyapatite films have usually been utilized as a chemically-active surface agent. However, electrically-active films could set a new direction in hard tissue replacement. As a base for these films, it is necessary to prepare an intermediate film, which can serve as a suitable barrier against the possible diffusion of some allergens and toxic elements from the substrate. The intermediate film also improves the adaptation of the mechanical properties of the basic material to an electroactive film. The aim of our work was to select an implantable and biocompatible material for this intermediate film that is suitable for coating several widely-used materials, to check the possibility of preparing an electroactive film for use on a material of this type, and to characterize the structure and several mechanical properties of this intermediate film. TiNb was selected as the material for the intermediate film, because of its excellent chemical and mechanical properties. TiNb coatings were deposited by magnetron sputtering on various substrates, namely Ti, Ti6Al4V, stainless steel, and bulk TiNb (as standard), and important properties of the layers, e.g. surface morphology and surface roughness, crystalline structure, etc., were characterized by several methods (SEM, EBSD, X-ray diffraction, nanoindentation and roughness measurement). It was found that the structure and the mechanical properties of the TiNb layer depended significantly on the type of substrate. TiNb was then used as a substrate for depositing a ferroelectrically active material, e.g., BaTiO3, and the adhesion, viability and proliferation of human osteoblast-like Saos-2 cells on this system were studied. We found that the electroactive BaTiO3 film was not only non-cytotoxic (i.e. it did not affect the cell viability). It also enhanced the growth of Saos-2 cells in comparison with pure TiNb and with standard tissue culture polystyrene wells, and also in comparison with BaTiO3 films deposited on Ti, i.e. a material clinically used for implantation into the bone.
Asunto(s)
Aleaciones/química , Adhesivos , Durapatita , Humanos , Ensayo de Materiales , Osteoblastos , Prótesis e Implantes , Propiedades de Superficie , Titanio , Difracción de Rayos XRESUMEN
This study investigated the influence of gliding arc plasma discharge on the degradation of Verapamil hydrochloride in water. The plasma discharge was characterized by means of optical emission spectroscopy. Spectra of various atomic and molecular species were observed. Aqueous solution of Verapamil hydrochloride was exposed to gliding arc discharge operated in continuous discharge at atmospheric pressure and room temperature. The identification of Verapamil, the degradation mechanisms of Verapamil and its transformation products were performed using liquid chromatography - mass spectrometry (HPLC-MS). Experimental results indicate that the atmospheric pressure gliding arc plasma treatment has noticeable effects on Verapamil with satisfactory degradation efficiency. Plausible mechanisms of the degradation were discussed.