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This research explores the development of thermoplastic vulcanizate (TPV) blends derived from natural rubber (NR) and ethylene-butene copolymer (EBC) using a specific blend ratio and melt mixing technique. A comprehensive full factorial design of experiments (DOE) methodology is employed to optimize the processing parameters. TPVs are produced through dynamic vulcanization, combining rubber crosslinking and melt blending within a thermoplastic matrix under high temperatures and shear. The physico-mechanical properties of these TPVs are then analyzed. The objective is to enhance their mechanical performance by assessing the influence of blend ratio, mixing temperature, rotor speed, and mixing time on crucial properties, including tensile strength, elongation at break, compression set, tear strength, and hardness. Analysis of variance (ANOVA) identifies the optimal processing conditions that significantly improve material performance. Validation is achieved through atomic force microscopy (AFM), confirming the phase-separated structure and, thus, the success of dynamic vulcanization. Rubber process analyzer (RPA) and dynamic mechanical analyzer (DMA) assessments provide insights into the viscoelastic behavior and dynamic mechanical responses. Deconvolution analysis of temperature-dependent tan δ peaks reveals intricate microstructural interactions influencing the glass transition temperature (Tg). The optimized TPVs exhibit enhanced stiffness and effective energy dissipation capabilities across a wide temperature range, making them suitable for applications demanding thermal and mechanical load resistance. This study underscores the pivotal role of precise processing control in tailoring the properties of NR/EBC TPVs for specialized industrial uses. It highlights the indispensable contribution of the DOE methodology to TPV optimization, advancing material science and engineering, particularly for industries requiring robust and flexible materials.

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A comparison between the physical characteristics of graphite ultrafine particles and the properties of graphite blocks prepared from graphite scrap using bead and conventional ball milling techniques is presented. Industrial-scale bead milling was used to prepare graphite scrap with an initial particle size d50 of 24 µm in the ultrafine range of <10 µm. Bead milling can significantly reduce the production time of ultrafine graphite from graphite scrap from 72 h by ball milling to 10 min. Ultrafine graphite scrap prepared from both ball milling and bead milling yields particles with a similar morphology, with a minor difference in crystalline size La and stacking height Lc observed. Carbon blocks were fabricated from both techniques, yielding carbon blocks with an almost identical microstructure and block density. Blocks from bead milling have slightly higher flexural strength as well as comparable hardness and resistivity. The block's flexural strength, hardness, and resistivity were 68.37 MPa, 99, and 36.9 µΩ·m, respectively, in a bead-milled carbon block and 61.86 MPa, 95.5, and 38.6 µΩ·m, respectively, for a ball-milled carbon block. Bead milling can be applied for the preparation of ultrafine graphite particles and graphite blocks with production that is 9 times faster for the same ultrafine graphite particle output and final product quality.

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Post-consumer waste recycling is a crucial issue for building a sustainable society. However, mechanical recycling of poly(lactic acid) (PLA) often reduces the performance of the recycled material because PLA has a strong tendency to degrade during reprocessing. Therefore, it is of great interest to develop an effective recycling method to improve the mechanical performance of this material. This paper presents a one-pot melt process for turning PLA waste into a biodegradable block copolymer and its high strength and ductility composite. The process was conducted in a melt-mixer through a transesterification of PLA with poly(ethylene glycol) (PEG) or poly(propylene glycol) (PPG) as a soft component and clay as reinforcement. Effects of soft component content and sequence of clay addition on the mechanical performance of the prepared materials were focused. The results showed the successful preparation of PLA-based multiblock copolymers of high molecular weights (~100 kDa). Both virgin PLA and recycled source could serve as the starting material. PEG was more efficient than PPG in providing an intense improvement of PLA ductility. The nanocomposite of intercalated structure yielded nearly 100 times higher elongation at break (Eb = 506%) than the starting PLA (Eb = 5.6%) with high strength of 39.5 MPa and modulus of 1.4 GPa, considering the advantages of clay addition. Furthermore, the products with a broadened range of properties can be designed based on the ratio of PLA and soft component, as well as the organization and spatial distribution of clay in the copolymer matrices.

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The purpose of this study was to evaluate the mechanical properties of experimental silicone elastomers, Silastic(®) MDX 4-4210 reinforced with silica fillers, to assess its potential as a denture soft lining material. The mechanical properties measured included tensile strength, percentage elongation, tear strength, and Shore A hardness. Using one-way ANOVA and Tukey's HSD test, the results indicated that silicone elastomers with filler loadings of 6, 8, and 10 phr had significantly greater tensile strength, percentage elongation, tear strength with a softer surface compared with commercial materials (p<0.001). In conclusion, the experimental silicone elastomers revealed acceptable mechanical properties to be used as denture soft lining materials.

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This study aimed to examine the shear bond strength between cobalt chromium alloy and autopolymerizing acrylic resin using experimental primers containing 5, 10, and 15 wt% of 4-methacryloxyethyl trimellitic anhydride or 1, 2, and 3 wt% of 3-methacryloxypropyl-trimethoxysilane comparison to 5 commercial primers (ML primers, Alloy primer, Metal/Zirconia primer, Monobond S, and Monobond plus). Sixty alloy specimens were sandblasted and treated with each primer before bonded with an acrylic resin. The control group was not primed. The shear bond strengths were tested and statistically compared. Specimens treated with commercial primers significantly increased the shear bond strength of acrylic resin to cobalt chromium alloy (p<0.05). The highest shear bond strength was found in the Alloy primer group. Among experimental group, using 10 wt% of 4-methacryloxyethyl trimellitic anhydride -or 2 wt% of 3-methacryloxypropyltrimethoxysilane enhanced highest shear bond strength. The experimental and commercial primers in this study all improved bonding of acrylic resin to cobalt chromium alloy.

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The purpose of this study was to evaluate the dynamic viscoelastic properties of experimental silicone soft lining materials, Silastic MDX 4-4210 reinforced with silica fillers. Storage modulus (E'), loss modulus (E") and damping factor (tan delta) were determined using a dynamic mechanical analyzer under a deformation strain level of 0.27% at test frequency and a temperature range of 1 Hz and 0 to 60 degrees C, respectively. The degree of silica dispersion was also studied using a field emission scanning electron microscopy (FE-SEM). One-way ANOVA and Tukey's HSD test results indicated that the prepared silicone elastomers provided a significantly greater damping factor, but less storage modulus than GC Reline Soft and Tokuyama Sofreliner Tough (p<0.001). The storage moduli, loss moduli and damping factor of the experimental silicone elastomers increased with increasing amounts of fumed silica. In conclusion, the experimental silicone elastomers revealed acceptable dynamic viscoelastic properties to be used as denture soft lining materials.

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