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1.
Polymers (Basel) ; 16(17)2024 Sep 09.
Artículo en Inglés | MEDLINE | ID: mdl-39274178

RESUMEN

In response to heightened environmental awareness, various industries, including the civil and automotive sector, are contemplating a shift towards the utilization of more sustainable materials. For adhesive bonding, this necessitates the exploration of materials derived from renewable sources, commonly denoted as bio-adhesives. This study focuses on a bio-adhesive L-joint, which is a commonly employed configuration in the automotive sector for creating bonded structural components with significant bending stiffness. In this investigation, the behavior of joints composed of pine wood and bio-based adhesives was studied. Two distinct configurations were studied, differing solely in the fiber orientation of the wood. The research combined experimental testing and finite element modeling to analyze the strength of the joints and determine their failure mode when subjected to tensile loading conditions. The findings indicate that the configuration of the joint plays a crucial role in its overall performance, with one of the solutions demonstrating higher strength. Additionally, a good degree of agreement was observed between the experimental and numerical analyses for one of the configurations, while the consideration of the maximum principal stress failure predictor (MPSFP) proved to accurately predict the location for crack propagation in both configurations.

2.
Polymers (Basel) ; 15(18)2023 Sep 21.
Artículo en Inglés | MEDLINE | ID: mdl-37765696

RESUMEN

The adhesion of pressure-sensitive adhesives (PSAs) is a complex phenomenon that can be understood through the characterization of different properties, including viscoelastic, mechanical, and fracture properties. The aim of the present paper is to determine the viscoelastic behaviour of an acrylic PSA and place it in the viscoelastic window, as well as to determine the tensile strength of the material. Additionally, different numbers of stacked adhesive layers and two crosshead speeds were applied to characterize the tensile strength of the adhesive in the different conditions. Adding a new interface between layers showed a negative influence in the tensile strength, while a higher crosshead speed implied a considerable increase in the same value. Finally, double cantilever beam (DCB) fracture tests were performed, and the J-integral approach was used to evaluate the fracture energy throughout the tests. The substrate roughness, the number of stacked layers, and the thickness of the PSA proved to decrease the performance of the PSA in fracture tests. While tensile bulk tests in viscoelastic materials are not easily found in the literature, as well as DCB tests, for fracture characterization, the obtained results allowed for the characterization of those properties in an acrylic PSA.

3.
Materials (Basel) ; 16(8)2023 Apr 07.
Artículo en Inglés | MEDLINE | ID: mdl-37109787

RESUMEN

Adhesives are increasingly being employed in industrial applications as a replacement for traditional mechanical joining methods, since they enable improvements in the strength-to-weight ratio and lower the cost of the overall structures. This has led to a need for adhesive mechanical characterisation techniques that can provide the data needed to build advanced numerical models, allowing structural designers to expedite the adhesive selection process and grant precise optimisation of bonded connection performance. However, mechanically mapping the behaviour of an adhesive involves numerous different standards resulting in a complex network of various specimens, testing procedures and data reduction methods that concern techniques which are exceedingly complex, time-consuming, and expensive. As such, and to address this problem, a novel fully integrated experimental characterisation tool is being developed to significantly reduce all the issues associated with adhesive characterisation. In this work, a numerical optimisation of the unified specimen's fracture toughness components, comprising the combined mode I (modified double cantilever beam) and II (end-loaded split) test, was performed. This was achieved by computing the desired behaviour as a function of the apparatus' and specimens' geometries, through several dimensional parameters, and by testing different adhesives, widening the range of applications of this tool. In the end, a custom data reduction scheme was deduced and set of design guidelines was defined.

4.
Materials (Basel) ; 16(5)2023 Mar 01.
Artículo en Inglés | MEDLINE | ID: mdl-36903144

RESUMEN

In the present paper, an exploratory study on the creep behavior of a pressure sensitive adhesive (PSA) is performed. After the determination of the quasi-static behavior of the adhesive for bulk specimens and single lap joints (SLJ), SLJs were subjected to creep tests at 80%, 60%, and 30% of their respective failure load. It was verified that the durability of the joints increases under static creep conditions as the load level decreases, with the second phase of the creep curve becoming more pronounced, where the strain rate is close to zero. In addition, cyclic creep tests were performed for the 30% load level at a frequency of 0.04 Hz. Finally, an analytical model was applied to the experimental results in order to reproduce the values obtained for both static and cyclic tests. The model was found to be effective, reproducing the three phases of the curves which allowed for the characterization of the full creep curve, something not commonly found in the literature, especially for PSAs.

5.
Materials (Basel) ; 16(2)2023 Jan 06.
Artículo en Inglés | MEDLINE | ID: mdl-36676305

RESUMEN

The use of carbon fibre reinforced polymer (CFRP) materials is increasing in many different industries, such as those operating in the aviation, marine, and automotive sectors. In these applications, composite parts are often joined with other composite or metallic parts, where adhesive bonding plays a key role. Unlike conventional joining methods, adhesive bonding does not add weight or require the drilling of holes, both of which are major sources of stress concentration. The performance of a composite joint is dependent on multiple factors and can be improved by modifying the adhesive layer or the composite layup of the adherend. Moreover, joint geometry, surface preparation, and the manufacturing methods used for production are also important factors. The present work reviews recent developments on the design and manufacture of adhesively bonded joints with composite substrates, with particular interest in adherend modification techniques. The effects of stacking sequence, use of thin-plies, composite metal laminates and its specific surface preparations, and the use of toughened surface layers in the composite adherends are described for adhesively bonded CFRP structures.

6.
Materials (Basel) ; 15(23)2022 Nov 30.
Artículo en Inglés | MEDLINE | ID: mdl-36500037

RESUMEN

The presence of residual stresses in composite materials can significantly affect material performance, especially when integrated in bonded joints. These stresses, often generated during the cure process, can cause cracking and distortion of the material, and are caused by differences in the coefficients of thermal expansion or cure shrinkage. In the current research, multimaterial adherends combining carbon-fibre-reinforced polymer (CFRP) and aluminium in a single-lap joint (SLJ) configuration are analysed, allowing us to understand the effect of the thermal residual stresses, developed during the curing process, in the overall performance of the joints. A numerical model resorting to a finite element analysis (FEA) is developed to assess and predict the behaviour of the joints. The use of FML (fibre metal laminates) was found to significantly improve the strength of the joints, as well as the failure mode. The proposed geometry performed similarly to the comparable FML geometry, in addition to a decrease in the joint weight.

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