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The purpose of this study is to support eco-design ideas and sustainable manufacturing techniques by examining the energy consumption related to drilling holes for different furniture connections. The experimental model is a simple piece of furniture made from birch plywood with three different types of joints. Eccentric joints, confirmat screws, and dowel measurements of energy consumption with a CNC drilling and milling machine show different values for every kind of connector. The energy consumption was measured using a portable power quality analyzer, specifically the PQ-box 150 manufactured by A:Eberle GmbH & Co. KG Nürnberg, Germany. This device likely adheres to industry standards for energy measurement, ensuring accurate and reliable results. The measurement process involved recording energy consumption at different stages of the machining process, allowing for the analysis of specific cutting work and total energy consumption for various joint types. Dowels exhibit the lowest energy consumption at 0.105 Wh for one furniture joint, confirmat screws at 0.127 Wh, while eccentric joints, despite their higher energy consumption (0.173 Wh), offer enhanced transportability and assembly flexibility of a piece of furniture. Specific cutting power for one selected piece of furniture was 227.89 J/mm3 for dowels, 190.63 J/mm3 for eccentric joints and 261.68 J/mm3 for confirmat screws.

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The thermal treatment of wood can improve the appearance of the wood product's surface, its dimensional stability, and resistance to fungal attacks. However, the heat treatment changes the technological properties of wood, making it a new engineering material. This work investigates the effect of the low-thermal treatment of birch wood (Betula pendula Roth.), European beech wood (Fagus sylvatica L.), and alder wood (Alnus glutinosa L.) on the fine dust particles creation during woodworking. The samples of thermally treated wood with temperatures commonly used for the change of wood colour (105, 125, and 135 °C) were compared with reference samples made of natural wood. All 12 variants of the tested woods were milled using the 5-axis CNC machining center (20 mm diamond cutter, rotational speed 18,000 rev·min-1, the depth of cut 3 mm, feed rates of 2, 4 and 6 m∙min-1). A sieving analysis method allowed measuring the dust particle size distributions in all dust samples. The experiment's result analysis points out that wood type, thermal treatment, and feed rate meaningfully affect the size distribution of dust particles. Compared to birch wood and beech wood, the milling of alder wood samples created a much higher content of the finest dust particles, with particle sizes smaller than 0.032 mm. Increased temperatures in thermal treatment increase the share of fine dust particles with sizes smaller than 0.125 mm, compared to wood in its natural state. Milling with a lower feed rate (2 m·min-1) creates finer dust than processing with higher feed rates (4 and 6 m·min-1). Generally, the milling of alder in a natural or thermally treated state is a source of fine dust particles, particularly at low feed speed-rate milling, compared to birch and beech wood. In general, these results indicate that the low temperature thermal treatment parameters attribute new technological properties to all thermally modified types of wood tested.

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Increased demand for wood affects its price and thus contributes to the growing interest in raw materials that can be used as a partial or total substitute for wood in the production of particleboard. One of the raw materials for the production of particleboard can be Cannabis sativa or, more precisely, hemp shives. In this work, 7 variants of panels with a density of 650 kg/m3 with 10 and 25% hemp shives substitution in different layers were produced. Particleboards containing hemp shives were characterized by lower density compared to conventional particleboards. The shares of hemp shives at the levels of 10% and 25% have a slight impact on the MOR and MOE; additional IB showed no statistically significant differences between the conventional particleboards and particleboards with a share of hemp shives. For particleboards with 25% hemp shives, a reduction in swelling was observed relative to particleboards made entirely of industrial wood particles.

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The relationship between the conditions of the use of filter bags made of non-woven fabric and the separation efficiency of wood dust generated in a furniture factory was experimentally determined in the conditions of pulse-jet filtration using a pilot-scale baghouse as waste during the processing of wood composites. The experiments were carried out, and we describe the results of the experiment as consisting in assembling one type of filter bag in two dust extraction installations operating under different operating conditions in the same furniture factory. The filter bags working in the assumed time intervals were then tested for their separation efficiency using a stand for testing filtration processes on a pilot scale. The test results are presented in the form of graphs and tables describing both the characteristics of the dust extraction installations and the filter fabric used, as well as the separation efficiency of bags used at different times in different industrial operating conditions for each of them. The conducted research allowed us to recognize the phenomenon of filtration in relation to a very important value, which is the separating efficiency of dust extraction in various operating conditions of dust extraction installations in a furniture factory during the long-term use of filter fabrics. The obtained results allowed us to determine the separation efficiency for the tested bags at a level of over 99.99% and to state that this separation efficiency increased with the working time of the bag. The structure of the outlet dust from filters in the wood composites processing factory constitutes an element of the working environment if the purified air is returned in a recirculation circuit to the interior of the working area. Thanks to this, it is possible to predict the separation efficiency in the long-term use of filter dust collectors for wood dust in furniture factories.

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The depletion of natural resources and increased demand for wood and wood-based materials have directed researchers and the industry towards alternative raw materials for composite manufacturing, such as agricultural waste and wood residues as substitutes of traditional wood. The potential of reusing walnut (Juglans regia L.) wood residues as an alternative raw material in particleboard manufacturing is investigated in this work. Three-layer particleboard was manufactured in the laboratory with a thickness of 16 mm, target density of 650 kg∙m-3 and three different levels (0%, 25% and 50%) of walnut wood particles, bonded with urea-formaldehyde (UF) resin. The physical properties (thickness swelling after 24 h) and mechanical properties (bending strength, modulus of elasticity and internal bond strength) were evaluated in accordance with the European standards. The effect of UF resin content and nominal applied pressure on the properties of the particleboard was also investigated. Markedly, the laboratory panels, manufactured with 50% walnut wood residues, exhibited flexural properties and internal bond strength, fulfilling the European standard requirements to particleboards used in load-bearing applications. However, none of the boards met the technical standard requirements for thickness swelling (24 h). Conclusively, walnut wood residues as a waste or by-product of the wood-processing industry can be efficiently utilized in the production of particleboard in terms of enhancing its mechanical properties.

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This paper presents the strength properties of wooden trusses. The proposed solutions may constitute an alternative to currently produced trusses, in cases when posts and cross braces are joined with flanges using punched metal plate fasteners. Glued carpentry joints, although requiring a more complicated manufacturing process, on the one hand promote a more rational utilisation of available structural timber resources, while on the other hand they restrict the use of metal fasteners. The results of the conducted analyses show that the proposed solutions at the current stage of research are characterised by an approx. 30% lower static bending strength compared to trusses manufactured using punched metal plate fasteners. However, these solutions make it possible to produce trusses with load-bearing capacities comparable to that of structural timber of grade C24 and stiffness slightly higher than that of lattice beams manufactured using punched metal plate fasteners. The strength of wooden trusses manufactured in the laboratory ranged from nearly 20 N/mm2 to over 32 N/mm2. Thus, satisfactory primary values for further work were obtained.

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The measurement of cutting forces permits building of physic-mechanical cutting models for a better understanding of the phenomena observed during cutting. It also permits the design and optimization of processes, machines, tools, and wood preparation. Optimization of cutting conditions of wood-based materials can decrease the cutting forces, which directly relates to the energy consumption and surface quality. The sawdust analysis may serve for analysis of cutting kinematics and occupational health risk. The aim of the study was to estimate the correlation between the feed rate and both feed force and sawdust particle size produced during particleboard circular sawing. A saw machine type K700 was used in experiments. There were three feed rates of 12, 18, and 24 m/min executed by a horizontal pneumatic actuator fixed to the sliding side table of the saw machine. Based on the results of the experiments, a positive correlation was observed between the feed rate in a circular sawing process and feed forces and an unexpected particle size distribution depending on the feed rate.

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The properties of particleboards and the course of their manufacturing process depend on the characteristics of wood particles, their degree of fineness, geometry, and moisture content. This research work aims to investigate the physical properties of wood particles used in the particleboard production in dependence on their moisture content. Two types of particles currently used in the production of three-layer particleboards, i.e., microparticles (MP) for the outer layers of particleboards and particles for the core layers (PCL), were used in the study. The particles with a moisture content of 0.55%, 3.5%, 7%, 10%, 15%, and 20% were tested for their poured bulk density (ρp), tapped bulk density (ρt), compression ratio (k), angle of repose (αR), and slippery angle of repose (αs). It was found that irrespective of the fineness of the particles, an increase in their moisture content caused an increase in the angle of repose and slippery angle of repose and an increase in poured and tapped bulk density, while for PCL, the biggest changes in bulk density occurred in the range up to 15% of moisture content, and for MP in the range above 7% of moisture content, respectively. An increase in the moisture content of PCL in the range studied results in a significant increase in the compression ratio from 47.1% to 66.7%. The compression ratio of MP increases only up to 15% of their moisture content-a change of value from 47.1% to 58.7%.

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Air pollution by wood dust in furniture production sites is an important hygiene issue. The dust is created by all types of wood and wood-based material machining, and its concentration in the working zone surrounding the machining stand depends on the effectiveness of the dust exhaust system. In present research, three setups of the dust extraction system for a conventional table sawing machine are considered while machining particleboards. The results showed a high impact of the exhaust system connection setup on the dust concentration in the air surrounding the sawing machine work stand. The use of both main and auxiliary sawdust extraction connectors together ensured the highest clearness of the air, with only 0.5 mg/m3 of dust concentration. Closing the upper hood leads to a concentration five times higher, while disconnecting it results in a ten times higher dust content. The finest dust particles (<1 µm), however, are the most numerous in the case of closing the hood.

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OBJECTIVES: The aim of the study was to determine the effect of parameters of the thermal modification process and machining on the size distribution of dust particles of Scots pine (Pinus sylvestris L.) generated during lengthwise milling. METHOD: Unmodified wood and thermally modified wood at temperatures of 130, 160, 190, and 220°C were milled lengthwise at cutting depths of 0.5 and 2 mm. Particle size analysis was done using the sieving method. The content of the finest particles was measured using the laser diffraction method. RESULTS: The results indicate that at smaller cutting depths, more smaller particles were formed regardless of the wood modification temperature. Thermal treatment of wood does not cause significant differences in the general particle size distribution of dust. However, the content of the finest dust particles depends on the temperature of wood modification. When machined, wood thermally modified at higher temperatures results in the formation of more dust particles that may pose health risks to employees. This is particularly noticeable at a smaller cutting depth. CONCLUSION: With the increase of the temperature of the modification, the share of the finest dust particles, which are a potential threat to the health of employees, increases. To reduce dust emissions during milling of thermally modified wood, the highest possible cutting depth should be used.

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Wood compounds, especially sterols, are connected with the level of contamination with microscopic fungi. Within this study, tests were conducted on wood dust samples collected at various work stations in a pine and birch timber conversion plant. Their contamination with mycobiota was measured as the concentration of ergosterol (ERG) by ultra performance liquid chromatography (UPLC). Another aim of this study was to assess the effect of contamination with microscopic fungi on the sterol contents in wood dusts. Analyses were conducted on five sterols: desmosterol, cholesterol, lanosterol, stigmasterol, and ß-sitosterol using UPLC and their presence was confirmed using gas chromatography/mass spectrometry (GC/MS). The results of chemical analyses showed the greatest contamination with mycobiota in birch wood dust. We also observed varied contents of individual sterols depending on the wood dust type. Their highest concentration was detected in birch dust. The discriminant analysis covering all tested compounds as predictors showed complete separation of all tested wood dust types. The greatest discriminatory power was found for stigmasterol, desmosterol, and ergosterol.

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BACKGROUND: Microscopic fungi are the biological agent of occupational risk in the woodworking environment. Microbiological and chemical methods were used for determination of their concentration and species composition in dust. MATERIAL AND METHODS: Dust was sampled in 3 factories producing furniture using different materials. The 1st factory (A) processes solid wood, the 2nd (B) - chipboards and the 3rd factory (C) uses both wood and wood composites. The samples were collected in 12 different workstations and locations in each factory. The quantitative content of fungal biomass was determined basing on analysis of ergosterol (ERG). The species composition of fungi was analyzed using the microbiological method basing on culture morphology. RESULTS: The concentration of ergosterol was relatively low and ranged from 0.012 mg/kg to 3.36 mg/kg. The average value of ERG amounted to 1.25 mg/kg in factories A and C and 1.15 mg/kg in factory B. The most frequently isolated fungi in factory A and B were Penicillum and Aspergillus. However, in the factory C, only Trichoderma was isolated. The maximum concentration of fungi in dust collected in factory B was 2377 cfu/g and it is 3 times more than in the dust from factories A and C. CONCLUSIONS: Workers of furniture factories may be exposed to airborne fungi associated with the wood dust posing health hazard. The content of these fungi is relatively small (ERG - max: 3.36 mg/kg) but the species, especially genera Penicillum and Aspergillus, found in the dust which were reported as having allergic and toxic properties.

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BACKGROUND: Pemphigus vulgaris is an autoimmune bullous disease characterized by blistering and erosions within skin and mucous membranes. Lesions appear most commonly on mucosal surfaces of the oral cavity. Ocular involvement in patients with PV has rarely been reported. MAIN OBSERVATION: A 47-year-old male patient with a 2 month history of oral erosions and dysphagia developed severe conjunctivitis with periodical presence of purulent discharge, photophobia and burning sensations. The diagnosis of pemphigus vulgaris was confirmed by histopathology, direct immunofluorescence and detection of anti-desmogelin 3 antibodies in patients' serum. Treatment was introduced with prednisone at a dose of 80 mg per day (1 mg/kg) and cyclophosphamide at a dose of 100 mg daily (1.25 mg/kg). After 7 days of therapy a significant reduction of eye symptoms was observed and after 4 weeks of treatment full clinical remission was achieved. CONCLUSIONS: The grounds for rare involvement of conjunctiva in pemphigus vulgaris is unclear. We hypothesize that inactivation of conjunctival desmoglein 3 may be compensated by other desmosomal proteins. Severe conjunctivitis may be the dominating clinical manifestation in pemphigus vulgaris. This implies a need of establishing distinct severity criteria and therapeutic standards for ocular pemphigus. In our patient rapid clinical response was achieved after introducing combined treatment with prednisone and oral cyclophosphamide.