RESUMEN
OBJECTIVE: The edge chipping test is used to measure the fracture resistance of dental restoration ceramics and resin composites. This paper focuses on the progress of evaluating chipping resistance of these materials and also on the progress of standardization of this test method. This paper also makes observations about the state of the art of mechanical testing of ceramic and composite restorative materials in general. Interlaboratory comparative studies ("round robins") are recommended. METHODS: An edge chipping machine was used to evaluate dozens of materials including porcelains, glass ceramics, aluminas, zirconias, filled resin-composites, new hybrid ceramic-resin composites, laminated composite ceramics, and even polymethyl methacrylate based denture materials. Force versus distance data was collected over a broad range with different indenters. Several chipping resistance parameters were quantified. RESULTS: Older restorative materials such as feldspathic porcelains and veneering materials had limited chipping resistance, but more modern ceramics and filled composites show significant improvements. A yttria-partially stabilized zirconia had the greatest resistance to chipping. Much of the early work on edge chipping resistance of brittle materials emphasized linear force versus distance trends obtained with relatively blunt Rockwell C indenters. More recently, trends for dental restorative materials with alternative sharper indenters have been nonlinear. A new phenomenological model with a simple quadratic function fits all data exceptionally well. It is loosely based on an energy balance between indenter work and fracture and deformation energies in the chipped material. SIGNIFICANCE: Although a direct comparison of our laboratory scale tests on idealized simple geometries to clinical outcomes has not yet been done, anecdotal evidence suggests the procedure does produce clinically relevant rankings and outcomes. Despite the variations in the trends and indenters, comparisons between materials can easily be made by chipping convenient block-shaped specimens with sharp conical 120°, Vickers, or Rockwell C indenters at a defined edge distance of 0.5mm. Broad distance ranges are recommended for trend evaluation. This work has provided important information for standardization.
Asunto(s)
Cerámica/química , Resinas Compuestas/química , Materiales Dentales/química , Fracaso de la Restauración Dental , Análisis de Falla de Equipo/métodos , Análisis del Estrés Dental , Técnicas In Vitro , Ensayo de MaterialesRESUMEN
OBJECTIVE: The edge chipping test was used to measure the fracture resistance of CAD/CAM dental restoration ceramics and resin composites. METHODS: An edge chipping machine was used to evaluate six materials including one feldspathic porcelain, two glass ceramics, a filled resin-composite, a yttria-stabilized zirconia, and a new ceramic-resin composite material. Force versus edge distance data were collected over a broad range of forces and distances. Data were analyzed by several approaches and several chipping resistance parameters were evaluated. The effects of using different indenter types were explored. RESULTS: The force versus distance trends were usually nonlinear with good fits to a power law equation with exponents usually ranging from 1.2 to 1.9. The order of chipping resistance (from least to greatest) was: feldspathic porcelain and a leucite glass ceramic (which were similar), followed by the lithium disilicate glass ceramic and the two resin composites (which were similar), and finally the zirconia which had the greatest resistance to chipping. Chipping with a Vickers indenter required 28-45% more force than with the sharp conical 120° indenter. The two indenters rank materials approximately the same way. The power law exponents were very similar for the two indenters for a particular material, but the exponents varied with material. The Rockwell C indenter gives different power law trends and rankings. SIGNIFICANCE: Despite the variations in the trends and indenters, simple comparisons between materials can be made by chipping with sharp conical 120° or Vickers indenters at 0.50mm. Broad distance ranges are recommended for trend evaluation.
Asunto(s)
Diseño Asistido por Computadora , Materiales Dentales , Restauración Dental Permanente , Análisis del Estrés Dental , Ensayo de MaterialesRESUMEN
UNLABELLED: The edge chipping resistances of six CAD/CAM dental restoration materials are analyzed and correlated to other mechanical properties. A new quadratic relationship that is based on a phenomenological model is presented. OBJECTIVE: The purpose of this study was to further analyze the edge chipping resistance of the brittle materials evaluated in Part 1. One objective was to determine why some force-distance trends were linear and others were nonlinear. A second objective was to account for differences in chipping resistance with indenter type. METHODS: Edge chipping experiments were conducted with different indenters, including some custom-made sharp conical indenters. A new force - distance quadratic expression was correlated to the data and compared to the linear and power law trends. RESULTS: The new quadratic function was an excellent fit in every instance. It can account for why some materials can be fit by a linear trend, while others can be fit by the power law trend. The effects of indenter type are accounted for variations in crack initiation and by the wedging stresses once an indentation hole is created. SIGNIFICANCE: The new quadratic force - edge distance function can be used with edge chipping data for all brittle materials, not just those evaluated in this study. The data trends vary from linear to nonlinear depending upon the material's hardness, fracture toughness, and elastic modulus.
Asunto(s)
Diseño Asistido por Computadora , Materiales Dentales , Restauración Dental Permanente , Análisis del Estrés Dental , Ensayo de MaterialesRESUMEN
OBJECTIVE: The applicability of the edge chipping method to denture tooth materials was assessed. These are softer materials than those usually tested by edge chipping. The edge chipping fracture resistances of polymethylmethacrylate (PMMA) based and two filled resin composite denture tooth materials were compared. METHODS: An edge chipping machine was used to chip rectangular blocks and flattened anterior denture teeth. Force versus edge distance data were collected over a broad range of forces and distances. Between 20 and 65 chips were made per condition depending upon the material, the scatter, and the indenter type. Different indenter types were used including Rockwell C, sharp conical 120(o), Knoop, and Vickers. The edge toughness, Te, was evaluated for different indenter types. RESULTS: The edge chipping data collected on the blocks matched the data collected from flattened teeth. High scatter, particularly at large distances and loads, meant that many tests (up to 64) were necessary to compare the denture tooth materials and to ascertain the appropriate data trends. A linear force-distance trend analysis was adequate for comparing these materials. A power law trend might be more appropriate, but the large scatter obscured the definitive determination of the precise trend. Different indenters produce different linear trends, with the ranking of: sharp conical 120(o), Rockwell C, and Knoop, from lowest to highest edge toughness. Vickers indenter data were extremely scattered and a sensible trend could not be obtained. Edge toughness was inversely correlated to hardness. SIGNIFICANCE: Edge chipping data collected either from simple laboratory scale test blocks or from actual denture teeth may be used to evaluate denture materials. The edge chipping method's applicability has been extended to another class of restorative materials.
Asunto(s)
Materiales Dentales , Dentadura Completa , Ensayo de Materiales , Polimetil MetacrilatoRESUMEN
In evaluations on the fracture behavior of hard tissues and many biomaterials, the volume of material available to study is not always sufficient to apply a standard method of practice. In the present study an inset Compact Tension (inset CT) specimen is described, which uses a small cube of material (approximately 2×2×2mm(3)) that is molded within a secondary material to form the compact tension geometry. A generalized equation describing the Mode I stress intensity was developed for the specimen using the solutions from a finite element model that was defined over permissible crack lengths, variations in specimen geometry, and a range in elastic properties of the inset and mold materials. A validation of the generalized equation was performed using estimates for the fracture toughness of a commercial dental composite via the "inset CT" specimen and the standard geometry defined by ASTM E399 (2006). Results showed that the average fracture toughness obtained from the new specimen (1.23±0.02MPam(0.5)) was within 2% of that from the standard. Applications of the inset CT specimen are presented for experimental evaluations on the crack growth resistance of dental enamel and root dentin, including their fracture resistance curves. Potential errors in adopting this specimen are then discussed, including the effects of debonding between the inset and molding material on the estimated stress intensity distribution. Results of the investigation show that the inset CT specimen offers a viable approach for studying the fracture behavior of small volumes of structural materials.
Asunto(s)
Ensayo de Materiales/métodos , Estrés Mecánico , Análisis de Elementos Finitos , Dureza , Reproducibilidad de los ResultadosRESUMEN
UNLABELLED: Zirconia is currently used as a framework material for posterior all-ceramic bridges. While the majority of research efforts have focused on the microstructure and corresponding mechanical properties of this material, clinical fractures appear to be largely associated with the appliance geometry. OBJECTIVE: The objective of this study was to estimate the maximum stress concentration posed by the connector geometry and to provide adjusted estimates of the minimum connector diameter that is required for achieving 20 years of function. METHODS: A simple quantitative description of the connector geometry in an all-ceramic 4-unit bridge design is used with published stress concentration factor charts to estimate the degree of stress concentration and the maximum stress. RESULTS: The magnitude of stress concentration estimated for clinically relevant connector geometries ranges from 2 to 3. Using previously published recommendations for connector designs, adjusted estimates for the minimum connector diameter required to achieve 20 years of clinical function are presented. SIGNIFICANCE: To prevent clinical fractures the minimum connector diameter in multi-unit bridges designs must account for the loads incurred during function and the extent of stress concentration posed by the connector geometry.
Asunto(s)
Porcelana Dental , Análisis del Estrés Dental , Diseño de Dentadura , Dentadura Parcial Fija , Itrio , Circonio , Abrazadera Dental , Humanos , Ensayo de Materiales , Estrés MecánicoRESUMEN
OBJECTIVES: Fractographic analysis of indentation cracks is performed following flexure testing as part of the ASTM (1999) standard for fracture toughness, KIc, determination in advanced ceramics. This method depends on the conduciveness of the material towards fractographic interpretation. The purpose of this study was to evaluate the use of fractography in fracture toughness methods with a feldspathic dental porcelain, in which KIc was measured fractographically as well as numerically using two controlled-flaw beam bending techniques. METHODS: The following methods for KIc determination were applied to a dental porcelain containing a leucite volume fraction of 15-20%: (1) surface crack in flexure (SCF) (dependent upon fractographic analysis); and (2) indentation strength (IS) at indentation loads of 9.8 and 19.6 N (applying both standard numeric calculations and fractographic analysis). The testing environments were (1) ambient air (IS and SCF) and (2) flowing dry nitrogen (SCF). RESULTS: No significant differences were found between numeric and fractographic KIc values for the IS technique at both indentation loads (9.8 and 19.6 N) in ambient air, although KIc values were sensitive to indentation load. Due to the presence of residual stresses, stable crack extension was observed fractographically in all IS specimens, as evidenced by differences between initial (ainitial) and critical (acritical) crack dimensions. For the SCF method, there was a significant difference in toughness between specimens tested in air versus dry nitrogen, however no fractographic evidence for chemically assisted slow crack growth (SCG) was observed. SIGNIFICANCE: The SCF method as described by the ASTM standard was applicable to the feldspathic porcelain and produced very comparable results with the numeric toughness calculations of the IS procedure. However, fractographic analysis of the surface crack was somewhat difficult for this glassy ceramic compared with polycrystalline ceramics. Knowledge about stable crack extension or slow crack growth and its fractographic appearance is essential when estimating the toughness from examination of flaw dimensions on fractured surfaces since large calculation errors may occur if these effects are not taken into account.