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We report a 60-year-old man with humidifier lung showing diffusely distributed centrilobular micronodules and branching opacities on chest computed tomography (CT). Fever and dyspnea occurred 2 months after using an ultrasonic humidifier. KL-6 and SP-D were within normal ranges. Bronchoalveolar lavage showed elevated lymphocytes (53 %) and histological findings of transbronchial lung biopsy demonstrated organizing pneumonia. His condition improved after cessation of the humidifier. A provocation test exhibited a positive response to the humidifier. Humidifier lung should be considered as a differential diagnosis in patients with these CT findings. Detailed clinical, pathological and microbiological examinations are needed to exclude other diseases.
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PURPOSE: Although digital removable partial dentures have been previously described, there have been no reports on how to fabricate them in one piece. This study proposes a new method for fabricating patient-specific digital removable partial dentures using a custom plate. METHODS: First, a gypsum model was scanned using a laboratory scanner and a removable partial denture was designed using computer-aided design (CAD) software based on standard tessellation language data. The metal clasp was fabricated from Ti-6Al-4V using a 3D printer. For custom plate fabrication, a resin plate frame was designed using computer-aided design (CAD) software and fabricated using a 3D printer. An artificial tooth and metal clasp were fixed on the base surface of the frame, an auto-polymerizing resin was poured into the frame for the denture base, and the artificial tooth and metal clasp were packed to form a custom plate. The plate was cut using a milling machine. Subsequently, the support attached to the denture was removed and polished for complete fabrication of the denture. CONCLUSIONS: Our novel removable partial denture fabrication method is more efficient than the conventional method. The obtained removable partial dentures demonstrated satisfactory accuracy.
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STATEMENT OF PROBLEM: The custom disk is a novel method of complete denture fabrication; however, patient-reported outcomes and fabrication costs are unknown. PURPOSE: The purpose of this retrospective study was to evaluate general patient satisfaction with complete dentures fabricated through the custom disk method. In addition, a comparative cost-effectiveness analysis was conducted for the custom disk method and conventional removable complete dentures. MATERIAL AND METHODS: Complete dentures were fabricated for 44 edentulous participants by using the custom disk method (n=20) or the conventional removable complete denture (n=24). General patient satisfaction was measured by using visual analog scales before and after denture fabrication and compared by using the Wilcoxon signed-rank test (α=.05); the fabrication cost for each method was investigated and compared by using the Mann-Whitney U test (α=.05). Cost-effectiveness was analyzed with the incremental cost-effectiveness ratio as incremental cost per change in general patient satisfaction for the custom disk method with respect to the conventional removable complete denture. RESULTS: The median general patient satisfaction with the custom disk method and conventional removable complete denture after the intervention was 84.0 mm and 91.0 mm, respectively. General patient satisfaction with the custom disk method was significantly higher after the intervention (P=.002). The median labor costs for the custom disk method and conventional removable complete denture were 24 516 and 36 583 Japanese yen, respectively, and the difference was statistically significant (P<.001). The median of the total cost of the custom disk method and the conventional removable complete denture was 41 104 and 45 276 Japanese yen, respectively, and the difference was statistically significant (P=.004). The incremental cost-effectiveness ratio was -251.4. CONCLUSIONS: The custom disk method improved general patient satisfaction. The labor and total costs of the custom disk method were significantly lower than those of the conventional removable complete denture. The incremental cost-effectiveness ratio demonstrated that the custom disk method was more cost-effective than the conventional removable complete denture.
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This study evaluated the effects of the differences in the printing directions of stereolithography (SLA) three-dimensional (3D)-printed dentures on accuracy (trueness and precision). The maxillary denture was designed using computer-aided design (CAD) software with an STL file (master data) as the output. Three different printing directions (0°, 45°, and 90°) were used. Photopolymer resin was 3D-printed (n = 6/group). After scanning all dentures, the scanning data were saved/output as STL files (experimental data). For trueness, the experimental data were superimposed on the master data sets. For precision, the experimental data were selected from six dentures with three different printing directions and superimposed. The root mean square error (RMSE) and color map data were obtained using a deviation analysis. The averages of the RMSE values of trueness and precision at 0°, 45°, and 90° were statistically compared. The RMSE of trueness and precision were lowest at 45°, followed by 90°; the highest occurred at 0°. The RMSE of trueness and precision were significantly different among all printing directions (p < 0.05). The highest trueness and precision and the most favorable surface adaptation occurred when the printing direction was 45°; therefore, this may be the most effective direction for manufacturing SLA 3D-printed dentures.