RESUMEN
Cerium oxide is a low-value byproduct of rare-earth mining yet constitutes the largest fraction of the rare earth elements. The reduction of cerium oxide by liquid aluminum is proposed as an energy- and cost-efficient route to produce high-strength Al-Ce alloys. This work investigated the mechanism of a multi-step reduction reaction to facilitate the industrial adaptation of the process. Differential scanning calorimetry in combination with time-resolved synchrotron diffraction data uncovered the rate-limiting reaction step as the origin of the reported temperature dependence of reduction efficiency. This is the first in situ study of a metallothermic reaction mechanism and will serve as guidance for cost- and energy efficient industrial process control.
RESUMEN
Exceptionally coercive SmCo5 particles are produced through calcium vapor reduction of SmCo5O9 powders synthesized by flame spray pyrolysis. The resulting powders are composed of oblate hexagonal particles approximately 2 microns across with smooth surfaces. This microstructure yields record-breaking room temperature coercivity H c,i >80 kOe, or >60 kOe when combined with advanced manufacturing approaches such as electrophoretic deposition or molding with tetraglyme inks. These techniques enable straightforward low-loss fabrication of bulk parts. The high coercivity is extremely robust at elevated temperatures, exceeding 10 kOe even at 600 °C. The oxide precursor approach removes the need for strict environmental control during synthesis that is common to other nanoparticle-based routes and can readily be scaled to kilogram quantities of feedstock production. Magnet powders produced by calcium vapor reduction can thus function as the building blocks for traditional or advanced manufacturing techniques, while the high coercivity enables consistent performance across a wide range of temperatures.
RESUMEN
The largest outputs of rare earth mining are the low-value byproducts cerium and lanthanum, which burden rare earth supply chains because they must be separated from more desirable rare earths used in magnet production. Promoting demand for cerium and lanthanum can potentially diversify the economics of rare earth mining and improve supply chain stability for all rare earth elements. A promising avenue for increasing byproduct rare earth element demand is their use in aluminum alloys; an application for cerium and lanthanum offering multiple benefits to manufacturing such as energy reduction and improved throughput. Experimental materials science and economic implications of Al-rare earth element alloys will be discussed. We show that Al-La/Ce alloys have elevated mechanical strength compared to more traditional aluminum alloys, in some formulations can be used without heat treatment, and possess a highly castable eutectic microstructure. This report presents the use of cerium and lanthanum in aluminum alloys as an example of how supply chain focused approaches to technological development can benefit stakeholders at every step in production.
RESUMEN
The role of finite size effects on magnetic order has been investigated in samarium nanoparticles prepared by physical vapor deposition. A dense layer composed of distinct nanoparticles with a mean particle diameter of 26 nm was deposited on a diamagnetic substrate. M(T) measurements identify the expected pair of antiferromagnetic ordering temperatures in the bulk Sm precursor, at 113 K and 14 K, where the magnetic unit cell for the lower ordering temperature is 10.36 nm along the c-axis. The high temperature ordering of the hexagonal sites in the Sm nanocrystals is slightly decreased with respect to that of bulk Sm, while the low temperature transition associated with the cubic sites is significantly suppressed. The observed changes are attributed to finite size effects, with ordering suppressed as the particle radius approaches the length of the magnetic unit cell, and surface moments become more prominent.
RESUMEN
We report a general chemical approach to synthesize strongly ferromagnetic rare-earth metal (REM) based SmCo and SmFeN nanoparticles (NPs) with ultra-large coercivity. The synthesis started with the preparation of hexagonal CoO+Sm2 O3 (denoted as SmCo-O) multipods via decomposition of Sm(acac)3 and Co(acac)3 in oleylamine. These multipods were further reduced with Ca at 850 °C to form SmCo5 NPs with sizes tunable from 50 to 200â nm. The 200â nm SmCo5 NPs were dispersed in ethanol, and magnetically aligned in polyethylene glycol (PEG) matrix, yielding a PEG-SmCo5 NP composite with the room temperature coercivity (Hc ) of 49.2â kOe, the largest Hc among all ferromagnetic NPs ever reported, and saturated magnetic moment (Ms ) of 88.7â emu g-1 , the highest value reported for SmCo5 NPs. The method was extended to synthesize other ferromagnetic NPs of Sm2 Co17 , and, for the first time, of Sm2 Fe17 N3 NPs with Hc over 15â kOe and Ms reaching 127.9â emu g-1 . These REM based NPs are important magnetic building blocks for fabrication of high-performance permanent magnets, flexible magnets, and printable magnetic inks for energy and sensing applications.
RESUMEN
We report a new strategy for stabilizing Fe nanoparticles (NPs) in the preparation of SmCo5-Fe nanocomposites. We coat the presynthesized Fe NPs with SiO2 and assemble the Fe/SiO2 NPs with Sm-Co-OH to form a mixture. After reductive annealing at 850 °C in the presence of Ca, we obtain SmCo5-Fe/SiO2 composites. Following aqueous NaOH washing and compaction, we produced exchange-coupled SmCo5-Fe nanocomposites with Fe NPs controlled at 12 nm. Our work demonstrates a successful strategy of stabilizing high moment magnetic NPs in a hard magnetic matrix to produce a nanocomposite with tunable magnetic properties.
RESUMEN
We report evidence that paramagnetism in CdSe QDs can be induced via manipulation of the surface chemistry. Using SQUID magnetometry and X-ray absorption spectroscopy, we demonstrate that the paramagnetic behavior of the CdSe QDs can be varied by changing the ligand end-group functionality of the passivating layer. Contrary to previous reports, no evidence for ferromagnetism was observed. The results suggest that the paramagnetism is induced via pi back-bonding between Cd 4d orbtials and ligands with empty pi* orbitals.
RESUMEN
A compact and low-power microcantilever-based sensor array has been developed and used to detect various chemical vapor analytes. In contrast to earlier micro-electro-mechanical systems (MEMS) array sensors, this device uses the static deflection of piezoresistive cantilevers due to the swelling of glassy polyolefin coatings during sorption of chemical vapors. To maximize the sensor response to a variety of chemical analytes, the polymers are selected based on their Hildebrand solubility parameters to span a wide range of chemical properties. We utilize a novel microcontact spotting method to reproducibly coat a single side of each cantilever in the array with the polymers. To demonstrate the utility of the sensor array we have reproducibly detected 11 chemical vapors, representing a breadth of chemical properties, in real time and over a wide range of vapor concentrations. We also report the detection of the chemical warfare agents (CWAs) VX and sulfur mustard (HD), representing the first published report of CWA vapor detection by a polymer-based, cantilever sensor array. Comparisons of the theoretical polymer/vapor partition coefficient to the experimental cantilever deflection responses show that, while general trends can be reasonably predicted, a simple linear relationship does not exist.