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Surface fouling from coagulated blood is a major challenge in medical industry. However, the wetting physics and dynamics of blood on surfaces are not well understood nor are the quantitative influences due to surface and fluid properties. The present study investigates the effect of surface wetting and dynamics resulting for human blood and plasma, namely hemophobicity, on surfaces with different wettability. To examine effects of fluid properties, the wetting characteristics for liquids with Ohnesorge number similar to that of blood and plasma are also considered. Among the tested surfaces, a superhydrophobic, non-fluorinated, nanocomposite coating based on an inexpensive spray application of a polymer/nanoparticle dispersion provided a very high degree of blood and plasma repellency. This was evidenced by advancing contact angles greater than 153° and roll-off angles less than 18°, for both fluids, and no evidence of a blood trail. However, air exposure during the contact angle measurements led to the formation of a thin gel-like protein skin on the surface (even though an anti-coagulant was added), which distorted the receding droplet curvature. This previously unreported feature did not modify the static contact angle but appears to have caused a significant increase in contact angle hysteresis.

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Insect residue adhesion to moving surfaces such as turbine blades and aircraft not only causes surface contamination problems but also increases drag on these surfaces. Insect fouling during takeoff, climb and landing can result in increased drag and fuel consumption for aircraft with laminar-flow surfaces. Hence, certain topographical and chemical features of non-wettable surfaces need to be designed properly for preventing insect residue accumulation on surfaces. In this work, we developed a superhydrophobic coating that is able to maintain negligible levels of insect residue after 100 high speed (50 m/s) insect impact events produced in a wind tunnel. The coating comprises alternating layers of a hydrophobic, perfluorinated acrylic copolymer and hydrophobic surface functional silicon dioxide nanoparticles that are infused into one another by successive thermal treatments. The design of this coating was achieved as a result of various experiments conducted in the wind tunnel by using a series of superhydrophobic surfaces made by the combination of the same polymer and nanoparticles in the form of nanocomposites with varying surface texture and self-cleaning hydrophobicity properties. Moreover, the coating demonstrated acceptable levels of wear abrasion and substrate adhesion resistance against pencil hardness, dry/wet scribed tape peel adhesion and 17.5 kPa Taber linear abraser tests.

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Large majority of superhydrophobic surfaces have very limited mechanical wear robustness and long-term durability. This problem has restricted their utilization in commercial or industrial applications and resulted in extensive research efforts on improving resistance against various types of wear damage. In this review, advances and developments since 2011 in this field will be covered. As such, we summarize progress on fabrication, design and understanding of mechanically durable superhydrophobic surfaces. This includes an overview of recently published diagnostic techniques for probing and demonstrating tribo-mechanical durability against wear and abrasion as well as other effects such as solid/liquid spray or jet impact and underwater resistance. The review is organized in terms of various types of mechanical wear ranging from substrate adhesion, tangential surface abrasion, and dynamic impact to ultrasonic processing underwater. In each of these categories, we highlight the most successful approaches to produce robust surfaces that can maintain their non-wetting state after the wear or abrasive action. Finally, various recommendations for improvement of mechanical wear durability and its quantitative evaluation are discussed along with potential future directions towards more systematic testing methods which will also be acceptable for industry.

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Superhydrophobic nanotextured surfaces have gained increased usage in various applications due to their non-wetting and self-cleaning abilities. The aim of this study was to investigate nanotextured surfaces with respect to their resistance to the inception of freshwater biofouling at transitional flow conditions. Several coatings were tested including industry standard polyurethane (PUR), polytetrafluoroethylene (PTFE), capstone mixed polyurethane (PUR + CAP) and nanocomposite infused polyurethane (PUR + NC). Each surface was exposed to freshwater conditions in a lake at 4 m s(-1) for a duration of 45 min. The polyurethane exhibited the greatest fouling elements, in terms of both height and number of elements, with the superhydrophobic nanocomposite based polyurethane (PUR + NC) showing very little to no fouling. A correlation between the surface characteristics and the degree of fouling inception was observed.

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Recent studies have shown the potential of water-repellent surfaces such as superhydrophobic surfaces in delaying ice accretion and reducing ice adhesion. However, conflicting trends in superhydrophobic ice adhesion strength were reported by previous studies. Hence, this investigation was performed to study the ice adhesion strength of hydrophobic and superhydrophobic coatings under realistic atmospheric icing conditions, i.e., supercooled spray of 20 µm mean volume diameter (MVD) droplets in a freezing (-20 °C), thermally homogeneous environment. The ice was released in a tensile direction by underside air pressure in a Mode-1 ice fracture condition. Results showed a strong effect of water repellency (increased contact and receding angles) on ice adhesion strength for hydrophobic surfaces. However, the extreme water repellency of nanocomposite superhydrophobic surfaces did not provide further adhesion strength reductions. Rather, ice adhesion strength for superhydrophobic surfaces depended primarily on the surface topology spatial parameter of autocorrelation length (Sal), whereby surface features in close proximities associated with a higher capillary pressure were better able to resist droplet penetration. Effects from other surface height parameters (e.g., arithmetic mean roughness, kurtosis, and skewness) were secondary.

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This study presents a new factor that can be used to design materials where desired surface properties must be retained under in-system wear and abrasion. To demonstrate this factor, a synthetic nonwetting coating is presented that retains chemical and geometric performance as material is removed under multiple wear conditions: a coarse vitrified abradant (similar to sanding), a smooth abradant (similar to rubbing), and a mild abradant (a blend of sanding and rubbing). With this approach, such a nonwetting material displays unprecedented mechanical durability while maintaining desired performance under a range of demanding conditions. This performance, herein termed wear independent similarity performance (WISP), is critical because multiple mechanisms and/or modes of wear can be expected to occur in many typical applications, e.g., combinations of abrasion, rubbing, contact fatigue, weathering, particle impact, etc. Furthermore, these multiple wear mechanisms tend to quickly degrade a novel surface's unique performance, and thus many promising surfaces and materials never scale out of research laboratories. Dynamic goniometry and scanning electron microscopy results presented herein provide insight into these underlying mechanisms, which may also be applied to other coatings and materials.

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Receding angles have been shown to have great significance when designing a superhydrophobic surface for applications involving self-cleaning. Although apparent receding angles under dynamic conditions have been well studied, the microscopic receding contact line dynamics are not well understood. Therefore, experiments were performed to measure these dynamics on textured square pillar and irregular superhydrophobic surfaces at micron length scales and at micro-second temporal scales. Results revealed a consistent "slide-snap" motion of the microscopic receding line as compared to the "stick-slip" dynamics reported in previous studies. Interface angles between 40-60° were measured for the pre-snap receding lines on all pillar surfaces. Similar "slide-snap" dynamics were also observed on an irregular nanocomposite surface. However, the sharper features of the surface asperities resulted in a higher pre-snap receding line interface angle (~90°).

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Due to its potential in water-repelling applications, the impact and rebound dynamics of a water drop impinging perpendicular to a horizontal superhydrophobic surface have undergone extensive study. However, drops tend to strike a surface at an angle in applications. In such cases, the physics governing the effects of oblique impact are not well studied or understood. Therefore, the objective of this study was to conduct an experiment to investigate the impact and rebound dynamics of a drop at various liquid viscosities, in an isothermal environment, and on a nanocomposite superhydrophobic surface at normal and oblique impact conditions (tilted at 15°, 30°, 45°, and 60°). This study considered drops falling from various heights to create normal impact Weber numbers ranging from 6 to 110. In addition, drop viscosity was varied by decreasing the temperature for water drops and by utilizing water-glycerol mixtures, which have similar surface tension to water but higher viscosities. Results revealed that oblique and normal drop impact behaved similarly (in terms of maximum drop spread as well as rebound dynamics) at low normal Weber numbers. However, at higher Weber numbers, normal and oblique impact results diverged in terms of maximum spread, which could be related to asymmetry and more complex outcomes. These asymmetry effects became more pronounced as the inclination angle increased, to the point where they dominated the drop impact and rebound characteristics when the surface was inclined at 60°. The drop rebound characteristics on inclined surfaces could be classified into eight different outcomes driven primarily by normal Weber number and drop Ohnesorge numbers. However, it was found that these outcomes were also a function of the receding contact angle, whereby reduced receding angles yielded tail-like structures. Nevertheless, the contact times of the drops with the coating were found to be generally independent of surface inclination.

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A method to reduce the surface roughness of a spray-casted polyurethane/silica/fluoroacrylic superhydrophobic nanocomposite coating was demonstrated. By changing the main slurry carrier fluid, fluoropolymer medium, surface pretreatment, and spray parameters, we achieved arithmetic surface roughness values of 8.7, 2.7, and 1.6 µm on three test surfaces. The three surfaces displayed superhydrophobic performance with modest variations in skewness and kurtosis. The arithmetic roughness level of 1.6 µm is the smoothest superhydrophobic surface yet produced with these spray-based techniques. These three nanocomposite surfaces, along with a polished aluminum surface, were impacted with a supercooled water spray in icing conditions, and after ice accretion occurred, each was subjected to a pressurized tensile test to measure ice-adhesion. All three superhydrophobic surfaces showed lower ice adhesion than that of the polished aluminum surface. Interestingly, the intermediate roughness surface yielded the best performance, which suggests that high kurtosis and shorter autocorrelation lengths improve performance. The most ice-phobic nanocomposite showed a 60% reduction in ice-adhesion strength when compared to polished aluminum.

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Innovative technological advancements in the field of orthotics, such as portable powered orthotic systems, could create new treatment modalities to improve the functional out come of rehabilitation. In this article, we present a novel portable powered ankle-foot orthosis (PPAFO) to provide untethered assistance during gait. The PPAFO provides both plantar flexor and dorsiflexor torque assistance by way of a bidirectional pneumatic rotary actuator. The system uses a portable pneumatic power source (compressed carbon dioxide bottle) and embedded electronics to control the actuation of the foot. We collected pilot experimental data from one impaired and three nondisabled subjects to demonstrate design functionality. The impaired subject had bilateral impairment of the lower legs due to cauda equina syndrome. We found that data from nondisabled walkers demonstrated the PPAFO's capability to provide correctly timed plantar flexor and dorsiflexor assistance during gait. Reduced activation of the tibialis anterior during stance and swing was also seen during assisted nondisabled walking trials. An increase in the vertical ground reaction force during the second half of stance was present during assisted trials for the impaired subject. Data from nondisabled walkers demonstrated functionality, and data from an impaired walker demonstrated the ability to provide functional plantar flexor assistance.

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BACKGROUND: A self-contained, self-controlled, pneumatic power harvesting ankle-foot orthosis (PhAFO) to manage foot-drop was developed and tested. Foot-drop is due to a disruption of the motor control pathway and may occur in numerous pathologies such as stroke, spinal cord injury, multiple sclerosis, and cerebral palsy. The objectives for the prototype PhAFO are to provide toe clearance during swing, permit free ankle motion during stance, and harvest the needed power with an underfoot bellow pump pressurized during the stance phase of walking. METHODS: The PhAFO was constructed from a two-part (tibia and foot) carbon composite structure with an articulating ankle joint. Ankle motion control was accomplished through a cam-follower locking mechanism actuated via a pneumatic circuit connected to the bellow pump and embedded in the foam sole. Biomechanical performance of the prototype orthosis was assessed during multiple trials of treadmill walking of an able-bodied control subject (n = 1). Motion capture and pressure measurements were used to investigate the effect of the PhAFO on lower limb joint behavior and the capacity of the bellow pump to repeatedly generate the required pneumatic pressure for toe clearance. RESULTS: Toe clearance during swing was successfully achieved during all trials; average clearance 44 +/- 5 mm. Free ankle motion was observed during stance and plantarflexion was blocked during swing. In addition, the bellow component repeatedly generated an average of 169 kPa per step of pressure during ten minutes of walking. CONCLUSION: This study demonstrated that fluid power could be harvested with a pneumatic circuit built into an AFO, and used to operate an actuated cam-lock mechanism that controls ankle-foot motion at specific periods of the gait cycle.

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We describe a technique to fabricate, for the first time, superoleophobic coatings by spray casting nanoparticle-polymer suspensions. The method involves the use of ZnO nanoparticles blended with a waterborne perfluoroacrylic polymer emulsion using cosolvents. Acetone is shown to be an effective compatibilizing cosolvent to produce self-assembling nanocomposite slurries that form hierarchical nanotextured morphology upon curing. Fabricated coating surface morphology is investigated with an environmental scanning electron microscope (ESEM), and surface wettability is characterized by static and dynamic contact angle measurements. The coatings can be applied to large and/or flexible substrates by spray coating with ease and require no additional surface treatments of commonly used hydrophobic molecules such as fluorosilanes; i.e., the nanocomposites are inherently superoleophobic. The superoleophobic nature of the coatings is also discussed within the framework of Cassie-Baxter and Wenzel wetting theories.

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