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1.
Heliyon ; 10(2): e24737, 2024 Jan 30.
Artículo en Inglés | MEDLINE | ID: mdl-38298710

RESUMEN

Novel and eco-friendly solutions are extensively needed for wastewater treatment. This work capitalizes on the combination of waste vitrification and additive manufacturing to produce an efficient photocatalyst for the specific purpose. Fine powders of waste-derived glass, containing Fe3O4 inclusions, by simple suspension (for a solid loading of 65 wt %) in alkaline solution (5 M NaOH), were transformed into pastes for direct ink writing. 3D-printed reticulated scaffolds were stabilized by the progressive hardening of a zeolite-like gel, formed by glass/solution interaction, at nearly room temperature. The printed scaffolds were successfully tested for the removal of methylene blue, realized by combining the high sorption capacity of the gel with the catalytic activity of magnetite inclusions, under UV light. A complete degradation of methylene blue is achieved by 90 min exposure, comparing favorably with other reported photocatalytic materials, requiring from 60 to 360 min. The photocatalytic activity was tested for several cycles, with no significant degradation. In other words, a waste-derived material can be reused for multiple times, to remediate wastewaters, with evident benefits on waste minimization.

2.
Heliyon ; 9(8): e18221, 2023 Aug.
Artículo en Inglés | MEDLINE | ID: mdl-37520941

RESUMEN

A porous membrane was developed through alkali activation of pharmaceutical boro-alumino-silicate glass powders suspended in diluted NaOH and KOH aqueous solutions (2.5 M). A consolidated porous structure was obtained by the binding of unreacted particles mediated by a surface gel, developed upon drying of the suspensions and their curing at 40 °C for 14 days. The binding phase was sufficiently stable to resist immersion in boiling water and in acidic solutions. Copper adsorption tests were carried out under acidic pH, immersing the membranes in a Cu(NO3)2 solution for different periods of time. To determine the effect of surface washing on capture of copper ions, adsorption experiments with washed and unwashed membranes were also carried out, at varying pH. It was determined that the adsorption kinetics follow the pseudo-second-order kinetic model. The main adsorption mechanism observed is the electrostatic interaction between the negative surface charge of the washed membrane and the Cu2+ ions present in solution. An adsorption higher than 60% was observed at pH = 5, while at pH = 2 the efficiency decreased due to the presence of H3O+ ions. To ensure immobilization of copper, the membranes were densified by viscous flow sintering at a moderate temperature (700 °C). Leaching tests on membranes demonstrated the efficiency of the process in terms of copper ions immobilization.

3.
Polymers (Basel) ; 14(19)2022 Sep 26.
Artículo en Inglés | MEDLINE | ID: mdl-36235964

RESUMEN

'Silica-defective glasses', combined with a silicone binder, have been already shown as a promising solution for the manufacturing of glass-ceramics with complex geometries. A fundamental advantage is the fact that, after holding glass powders together from room temperature up to the firing temperature, the binder does not completely disappear. More precisely, it converts into silica when heat-treated in air. A specified 'target' glass-ceramic formulation results from the interaction between glass powders and the binder-derived silica. The present paper is dedicated to the extension of the approach to the coating of titanium substrates (to be used for dental and orthopedic applications), with a bioactive wollastonite-diopside glass-ceramic layer, by the simple airbrushing of suspensions of glass powders in alcoholic silicone solutions. The interaction between glass and silica from the decomposition of the binder led to crack-free glass-ceramic coatings, upon firing in air; in argon, the glass/silicone mixtures yielded novel composite coatings, embedding pyrolytic carbon. The latter phase enabled the absorption of infrared radiation from the coating, which is useful for disinfection purposes.

4.
Materials (Basel) ; 15(19)2022 Oct 01.
Artículo en Inglés | MEDLINE | ID: mdl-36234164

RESUMEN

Additive manufacturing (AM) technologies enable the fabrication of objects with complex geometries in much simpler ways than conventional shaping methods. With the fabrication of recyclable filters for contaminated waters, the present work aims at exploiting such features as an opportunity to reuse glass from discarded pharmaceutical containers. Masked stereolithography-printed scaffolds were first heat-treated at relatively low temperatures (680 and 730 °C for 1 h) and then functionalized by alkali activation, with the formation of zeolite and sodium carbonate phases, which worked as additional adsorbing centers. As-sintered and activated scaffolds were characterized in terms of the efficiency of filtration and removal of methylene blue, used as a reference dye. The adsorption efficiency of activated printed glass was 81%. The 3D-printed adsorbent can be easily separated from the solution for reuse.

5.
Materials (Basel) ; 15(11)2022 May 25.
Artículo en Inglés | MEDLINE | ID: mdl-35683083

RESUMEN

The present COVID-19 emergency has dramatically increased the demand for pharmaceutical containers, especially vials. End-of-life containers, however, cannot be easily recycled in the manufacturing of new articles. This paper presents some strategies for upcycling of pharmaceutical glass into various porous ceramics. Suspensions of a fine glass powder (70 vol%) are used as a starting material. Highly uniform cellular structures may be easily prepared by vigorous mechanical stirring of partially gelified suspensions with added surfactant, followed by drying and firing at 550-650 °C. Stabilization of the cellular structures at temperatures as low as the glass transition temperature (Tg) of the used glass is facilitated by thermal decomposition of the gel phase, instead of viscous flow sintering of glass. This finding enabled the preparation of glass membranes (∼78 vol% open porosity), by direct firing of hardened suspensions, avoiding any surfactant addition and mechanical stirring. The powders obtained by crushing of hardened suspensions, even in unfired state, may be used as a low-cost sorbent for dye removal.

6.
Materials (Basel) ; 15(3)2022 Jan 28.
Artículo en Inglés | MEDLINE | ID: mdl-35160986

RESUMEN

Fiber glass waste (FGW) was subjected to alkali activation in an aqueous solution with different concentrations of sodium/potassium hydroxide. The activated materials were fed into a methane-oxygen flame with a temperature of around 1600 °C. X-ray diffraction analysis confirmed the formation of several hydrated compounds, which decomposed upon flame synthesis, leading to porous glass microspheres (PGMs). Pore formation was favored by using highly concentrated activating alkali solutions. The highest homogeneity and yield of PGMs corresponded to the activation with 9 M KOH aqueous solution.

7.
J Funct Biomater ; 13(1)2022 Jan 13.
Artículo en Inglés | MEDLINE | ID: mdl-35076529

RESUMEN

The present study illustrates the manufacturing method of hierarchically porous 3D scaffolds based on åkermanite as a promising bioceramic for stereolithography. The macroporosity was designed by implementing 3D models corresponding to different lattice structures (cubic, diamond, Kelvin, and Kagome). To obtain micro-scale porosity, flame synthesized glass microbeads with 10 wt% of silicone resins were utilized to fabricate green scaffolds, later converted into targeted bioceramic phase by firing at 1100 °C in air. No chemical reaction between the glass microspheres, crystallizing into åkermanite, and silica deriving from silicone oxidation was observed upon heat treatment. Silica acted as a binder between the adjacent microspheres, enhancing the creation of microporosity, as documented by XRD, and SEM coupled with EDX analysis. The formation of 'spongy' struts was confirmed by infiltration with Rhodamine B solution. The compressive strength of the sintered porous scaffolds was up to 0.7 MPa with the porosity of 68-84%.

8.
Materials (Basel) ; 14(17)2021 Sep 05.
Artículo en Inglés | MEDLINE | ID: mdl-34501173

RESUMEN

Additive manufacturing technologies, compared to conventional shaping methods, offer great opportunities in design versatility, for the manufacturing of highly porous ceramic components. However, the application to glass powders, later subjected to viscous flow sintering, involves significant challenges, especially in shape retention and in the achievement of a substantial degree of translucency in the final products. The present paper disclosed the potential of glass recovered from liquid crystal displays (LCD) for the manufacturing of highly porous scaffolds by direct ink writing and masked stereolithography of fine powders mixed with suitable organic additives, and sintered at 950 °C, for 1-1.5 h, in air. The specific glass, featuring a relatively high transition temperature (Tg~700 °C), allowed for the complete burn-out of organics before viscous flow sintering could take place; in addition, translucency was favored by the successful removal of porosity in the struts and by the resistance of the used glass to crystallization.

9.
Mater Sci Eng C Mater Biol Appl ; 112: 110909, 2020 Jul.
Artículo en Inglés | MEDLINE | ID: mdl-32409063

RESUMEN

Many elements, such as copper, cobalt (Co), strontium, magnesium and boron (B) have been used for single or multiple doping of bioactive glasses to promote angiogenesis during bone regeneration. However, few works have focused on promoting angiogenesis through stimulating several different signalling pathways which can be called a multi-target approach. In this study, 45S5 bioactive glass (BG) co-doped with B and Co was prepared by conventional melt quenching method. The synergistic effect of the two co-doping elements on angiogenesis promotion was expected. ATR-Fourier transform infrared spectroscopy, energy-dispersive X-ray spectroscopy and inductively coupled plasma-optical emission spectrometry were used to characterize the composition, element distribution and ion release of the samples, respectively. Results showed that the compositions of all samples were consistent with the design compositions and all elements were homogeneously distributed in the bulk glass. Different contents of B and Co led to different release rates of these elements. All samples showed bioactivity after immersion in simulated body fluid, regardless of the amount of doped B and Co. The 1% and 0.1% extracts of all samples did not show any cytotoxicity to MG-63 and ST-2 cells. Compared with single B or Co doping, the B and Co dual doped sample led to a stronger increase of the secretion of vascular endothelial growth factor from ST-2 cells, which supports and confirms the synergistic effect on angiogenesis of B and Co as co-doping elements in 45S5 BG.


Asunto(s)
Materiales Biocompatibles/química , Boro/química , Cerámica/química , Cobalto/química , Vidrio/química , Animales , Materiales Biocompatibles/farmacología , Regeneración Ósea/efectos de los fármacos , Línea Celular , Supervivencia Celular/efectos de los fármacos , Ratones , Neovascularización Fisiológica/efectos de los fármacos , Espectroscopía Infrarroja por Transformada de Fourier , Factor A de Crecimiento Endotelial Vascular/metabolismo
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