RESUMEN

A considerable amount of ultrafine magnetite as the iron source will end up in the tailing dams since the magnetic separation process markedly drops as the particle size. Cationic reverse flotation could be one of the main alternatives for recovering ultrafine magnetite. As a systematic approach, this study explored the flotation efficiency and interaction mechanisms of two biodegradable ether amines (diamine and monoamine) to separate ultrafine quartz from magnetite (- 20 µm). Several assessments (single and mixed mineral flotation, zeta potential, contact angle, surface tension measurement, turbidity, and Fourier transform infrared) were conducted to explore the efficiency of the process and the interaction mechanisms. Results indicated that ether diamine and monoamine could highly float ultrafine quartz particles (95.9 and 97.7%, respectively) and efficiently separate them from ultrafine magnetite particles. Turbidity assessments highlighted that these cationic collectors could aggregate magnetite particles (potentially hydrophobic coagulation) and enhance their depression. Surface analyses revealed that the collector mainly adsorbed on the quartz particles, while it was essentially a weak interaction on magnetite.

RESUMEN

Grinding is the most energy-intensive step in mineral beneficiation processes. The use of grinding aids (GAs) could be an innovative solution to reduce the high energy consumption associated with size reduction. Surprisingly, little is known about the effects of GAs on downstream mineral beneficiation processes, such as flotation separation. The use of ecofriendly GAs such as polysaccharide-based materials would help multiply the reduction of environmental issues in mineral processing plants. As a practical approach, this work explored the effects of a novel polysaccharide-based grinding aid (PGA) on magnetite's grinding and its reverse flotation. Batch grinding tests indicated that PGA improved grinding performance by reducing energy consumption, narrowing particle size distribution of products, and increasing their surface area compared to grinding without PGA. Flotation tests on pure samples illustrated that PGA has beneficial effects on magnetite depression (with negligible effect on quartz floatability) through reverse flotation separation. Flotation of the artificial mixture ground sample in the presence of PGA confirmed the benefits, giving a maximum Fe recovery and grade of 84.4 and 62.5%, respectively. In the absence of starch (depressant), PGA resulted in a separation efficiency of 56.1% compared to 43.7% without PGA. The PGA adsorption mechanism was mainly via physical interaction based on UV-vis spectra, zeta potential tests, Fourier transform infrared spectroscopy (FT-IR), and stability analyses. In general, the feasibility of using PGA, a natural green polymer, was beneficial for both grinding and reverse flotation separation performance.

Asunto(s)

Óxido Ferrosoférrico , Minerales/química , Polisacáridos , Espectroscopía Infrarroja por Transformada de Fourier

RESUMEN

Processing of materials that originated from tailings of industrial plants (with a wide range of particle size distribution, "PSD") without grinding has several advantages since mines are faced with a lot of pressure to minimize their environmental impacts. This article indicates that the introduction of submicron bubbles (known as nanobubbles, "NBs") to conventional flotation could improve the separation efficiency of valuable minerals from their associated gangue phases. It was demonstrated that metallurgical responses (recovery, grade, selectivity, and kinetics) of NB flotation could improve compared to those of conventional tests. Various hydrodynamic cavitation setups for NB generation may lead to different metallurgical responses. In general, the addition of surfactants (frothers and collectors) for NB generation could increase both mass and water recoveries, which would be key factors on selectivity. Selectivity is also markedly dependent on the PSD of feed, and the selectivity of NB flotation is improved significantly by decreasing the feed size. In general, generation of NBs in the presence of a frother leads to higher flotation metallurgical responses than in the presence of a collector.