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The paper presents experimental results regarding the synthesis of Portland clinker starting from raw mixes based on two types of clayey precursors, i.e., clay and marl (the most common types of raw materials used in the cement industry), with and without glass waste content. The soda-lime glass waste addition (5.36-5.59 wt %), used to control the silica ratio of the raw mix, improved the raw mix burnability and decreased the calcination temperature (by 20 °C), leading to a decrease in fuel consumption and contributing to the reduction in CO2 emissions associated with clinker and cement production. The clinkers obtained by the calcination of raw mixes with glass waste content at 1430 °C with a 30 min plateau had a similar mineralogical composition and microstructure to the clinkers obtained from the reference raw mixes and fulfilled the requirements of the specific standard EN 197-1. The obtained clinkers were used to produce two types of Portland cement, i.e., a unitary cement (CEM I) and a binary blended cement with slag (CEM II/B-S). The main characteristics of these cements, i.e., loss on ignition, insoluble residue, sulfate and chloride contents, as well as the setting time and soundness, meet the conditions stipulated in the EN 197-1 standard. The values of compressive strength, assessed on mortars after 2, 7 and 28 days of curing, allow the classification of all CEM I cements in the 42.5 R class. In the case of CEM II/B-S cements, those obtained from raw mixes with clay can be classified in the 42.5 N class, while those obtained from raw mixes with marl are classified in the 32.5 R class.

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Fireproof inorganic coatings based on sodium silicate solution with intumescent additions were prepared and tested to assess their ability to limit the negative effect of a fire. The intumescent materials were obtained by the alkali activation of waste glass powder (obtained by the grinding of recycled soda-lime culet) and slag (waste resulting from the metallurgical industry). The replacement of talc (used as filler in paint formulation) with the intumescent materials obtained by the alkaline activation of waste glass powder (WGP), determined an increase in the intumescence coefficient (up to 65%) and decreased the activation temperature of this process. To evaluate these coatings' abilities to prevent or delay the temperature increase in metal structures, the paints were applied on steel plates and tested in direct contact with the flame of a butane burner for 60 min. The coatings prevented the increase in the steel substrate temperature over one considered critical (500°C) for steel mechanical properties; the combination of two coatings, with different intumescence activation temperatures, correlated with the increase in the coating's thickness, sensibly reduced the rate of temperature increase (up to 75%) in the steel substrate.

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Fire events in buildings can cause losses to human life and important material damage, therefore a great deal of attention is paid nowadays to fire prevention. Buildings based on steel structures are especially affected in the event of a fire, due to the important loss of load-bearing capability when steel is heated at temperatures higher than 500 °C. Therefore, one possible method to mitigate the deleterious effect of fire is to protect steel structures from direct heating by applying protective coatings. In this paper, the ability of magnesium phosphate cement (MPC), based on dead burned magnesite and calcium magnesium phosphate cement (CMPC) coatings, to protect a steel substrate was assessed. CMPCs were obtained by mixing partially calcined dolomite with a KH2PO4 (MKP) solution, and in some cases, with a setting retarder (borax). The main mineralogical compounds assessed by X-ray diffraction and electronic microscopy (SEM-EDS) in CMPC are MgO, CaCO3, and K-struvite (KMgPO4·6H2O). The coatings based on MPC and CMPC, applied to steel plates, were tested in direct contact with a flame; the coatings of MPC and CMPC without the borax addition prevented the temperature increase of a metal substrate above 500 °C. No exfoliation of coatings (MPC and CMPC without borax addition) was noticed during the entire period of the test (45 min).

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The aim of this study is to assess the possibility to solidify/stabilize a liquid waste from a municipal waste landfill using binders based on coal ash (fly ash and bottom ash) and specially designed cements for waste treatment (INERCEM). The leaching test proved that all cementitious systems are efficient for the solidification/stabilization of the studied wastes and can reduce the leaching potential of heavy metals present in both liquid waste and coal ash. Therefore, these wastes cease to be a source of environmental pollution. X-ray diffraction (XRD) and thermal complex analysis (DTA-TG) were used to assess the nature and amount of compounds formed in these cementitious systems during the hydration and hardening processes; ettringite, calcium silicate hydrates and CaCO3 were the main compounds formed in these systems assessed by these methods. The microstructure of hardened specimens was assessed by scanning electronic microscopy (SEM); the presence of hydrate phases, at the surface of cenospheres present in fly ash, proved the high pozzolanic reactivity of this phase.

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The aim of this study is to assess the possibility of obtaining phosphate cements based on dolomite calcined at various temperatures with/without quartz sand addition. A lower calcination temperature of dolomite (1200 °C) determines a high increase in the system temperature when calcined dolomite is mixed with KH2PO4 (MKP) solution and also a rapid expansion of the paste. The increase in calcination temperature up to 1400 °C reduces the oxides reactivity; however, for lower dosages of MKP, the expansion phenomenon is still recorded. The increase in MKP dosage increases the compressive strength due to the formation of K-struvite. The mixing of dolomite with sand, followed by thermal treatment at 1200 °C, modifies its composition and reactivity; the compressive strength of phosphate cements obtained by mixing this solid precursor with MKP increases up to 28 days of curing. We assessed the nature of hydrates formed in the phosphate systems studied by X-ray diffraction in order to explain the hardening processes and the mechanical properties of these systems. The microstructure and elemental composition of hardened cement pastes were assessed by scanning electronic microscopy with energy-dispersive spectroscopy. The phosphate cements based on calcined magnesite or dolomite were used to immobilize an industrial hazardous waste with high chromium content. The partial substitution of calcined magnesite/dolomite with this waste determines an important decrease in compressive strengths. Nevertheless, the leaching tests confirm an adequate immobilization of chromium in some of the matrices studied (for a waste dosage corresponding to 0.5 wt % Cr).

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The paper presents the obtention and characterization of Portland cement mortars with limestone filler and nano-calcite additions. The nano-calcite was obtained by the injection of CO2 in a nano-Ca(OH)2 suspension. The resulted nano-CaCO3 presents different morphologies, i.e., polyhedral and needle like crystals, depending on the initial Ca(OH)2 concentration of the suspension. The formation of calcium carbonate in suspensions was confirmed by X-ray diffraction (XRD), complex thermal analysis (DTA-TG), scanning electron microscopy (SEM) and transmission electron microscopy (TEM and HRTEM). This demonstrates the viability of this method to successfully sequestrate CO2 in cement-based materials. The use of this type of nano-CaCO3 in mortar formulations based on PC does not adversely modify the initial and final setting time of cements; for all studied pastes, the setting time decreases with increase of calcium carbonate content (irrespective of the particle size). Specific hydrated phases formed by Portland cement hydration were observed in all mortars, with limestone filler additions or nano-CaCO3, irrespective of curing time. The hardened mortars with calcium carbonate additions (in adequate amounts) can reach the same mechanical strengths as reference (Portland cement mortar). The addition of nano-CaCO3 in the raw mix increases the mechanical strengths, especially at shorter hardening periods (3 days).

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The main objective of this study is the synthesis and characterization of low cost alkali-activated inorganic polymers based on waste glass (G-AAIPs) using a mixture of NaOH and Ca(OH)2 as alkali activators, in order to improve their hydrolytic stability. This paper also presents detailed information about the influence of composition determined by X Ray Diffraction (XRD), microstructure determined by Scanning Electronic Microscopy (SEM) and processing parameters on the main properties of G-AAIP pastes. The main factors analyzed were the glass fineness and the composition of the alkaline activators. The influence on intumescent behavior was also studied by heat treating of specimens at 600 °C and 800 °C. The use of Ca(OH)2 in the composition of the alkaline activator determines the increase of the hydrolytic stability (evaluated by underwater evolution index) of the G-AAIP materials compared to those obtained by NaOH activation. In this case, along with sodium silicate hydrates, calcium silicates hydrates (C-S-H), with good stability in a humid environment, were also formed in the hardened pastes. The highest intumescence and an improvement of hydrolytic stability (evaluated by underwater evolution index and mass loss) was achieved for the waste glass powder activated with a solution containing 70% NaOH and 30% Ca(OH)2. The increase of the waste glass fineness and initial curing temperature of G-AAIPs have a positive effect on the intumescence of resulted materials but have a reduced influence on their mechanical properties and hydrolytic stability.

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This article presents the influence of three additions i.e., hydroxyethyl methyl cellulose (HEMC), sodium bicarbonate and flue gas desulfurization (FGD) gypsum on the porosity of gypsum-based materials. The specific microstructure for a material with good thermal insulation properties i.e., numerous closed pores distributed in the binding matrix, was achieved using HEMC (0.3 wt.%) and sodium bicarbonate (0.5-2 wt.%). The addition of HEMC to the gypsum binder determines, as expected, an increase of the porosity due to its ability to stabilize entrained air. In the case of a sodium bicarbonate addition, the pores are formed in the binding matrix due to the entrapment of the gas (CO2) generated by its reaction. Sodium bicarbonate addition delays the setting of gypsum binder therefore in this study FGD gypsum (waste produced in the desulfurization process of combustion gases generated in power plants) was also added to the mixture to mitigate this negative effect. The decrease of geometrical density (up to 13%, in correlation with the additive nature and dosage) correlated with the increase of the porosity, determines, as expected, the decrease of flexural and compressive strengths (33-75%), but improves the thermal properties i.e., decreases the thermal conductivity (9-18%).

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The aim of this study was the valorization of titanium flakes (waste) from titanium and titanium alloy ingot production factories and using in applications related to metals recovery as retention bed for some trace metals. The titanium flakes were anodized for surface nanostructuration with TiO2 nanotubes and then annealed in order to increase the surface stability. The nanostructured titanium flakes were loaded and pressed in a retention column linked with inductively coupled plasma spectrometer (ICP-OES). This system allowed determination of trace elements such as beryllium, lanthanum, lutetium, and ytterbium from sample solutions. Beryllium recovery percentage was over 90%, while lanthanides have just a satisfactory recovery percentage (about 65% Yb and Lu and 50% La). The TiO2 nanotube architecture was not affected during utilization being able to perform for a long time. A thermodynamic and kinetic study was done for beryllium due to its successful adsorption recovery percentage. The obtained results showed that the titanium waste is a promising material for rare earth and relatively rare earth elements retention and recovery. Graphical abstract Graphical abstract.

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In this study the sol-gel process was used to synthesize a precursor mixture for the preparation of silicate cement, also called mineral trioxide aggregate (MTA) cement. This mixture was thermally treated under two different conditions (1400 °C/2 h and 1450 °C/3 h) followed by rapid cooling in air. The resulted material (clinker) was ground for one hour in a laboratory planetary mill (v = 150 rot/min), in order to obtain the MTA cements. The setting time and mechanical properties, in vitro induction of apatite formation by soaking in simulated body fluid (SBF) and cytocompatibility of the MTA cements were assessed in this study. The hardening processes, nature of the reaction products and the microstructural characteristics were also investigated. The anhydrous and hydrated cements were characterized by different techniques e.g., X-ray diffraction (XRD), scanning electron microscopy (SEM), infrared spectroscopy (FT-IR) and thermal analysis (DTA-DTG-TG). The setting time of the MTA cement obtained by thermal treatment at 1400 °C/2 h (MTA1) was 55 min and 15 min for the MTA cement obtained at 1450 °C/3 h (MTA2). The compressive strength values were 18.5 MPa (MTA1) and 22.9 MPa (MTA2). Both MTA cements showed good bioactivity (assessed by an in vitro test), good cytocompatibility and stimulatory effect on the proliferation of cells.

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